日之出水道機器 メカニカルスティッチ部 Official site

Mechanical repair, Hinode Waterworks Equipment, casting repair.

We will repair metal cracks without applying any heat at all. Since no heat is applied, thermal distortion does not occur.

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operational rate of other equipment or the environment For more details, please contact us.

Sunrise Waterway Machinery Co., Ltd. Website

basic information

【Basic Information】 Metal crack repair using the MS method demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technique that physically repairs cracks using our special bolts and reinforcement plates. Since it can be performed on-site, it allows for reduced lead times and cost savings. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause cracks to spread and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female thread part for reinforcing damaged bolt holes ・ HS Type Insert: For cases where there are no cracks around the bolt hole ・ HF Type Insert: For cases where there are cracks around the bolt hole

Price information

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Delivery Time

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Applications/Examples of results

【Examples of Achievements】 <Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Achievements in Marine Related Equipment> - Crankcase - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steelmaking and Iron & Steel Related Equipment> - Forging press frame - Cutting machine - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Press crown - Slide - Upright - Press bed - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting - Manufacturing of industrial machine parts If you have any questions, please feel free to contact us.

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