July 2018 Issue MS Newsletter Clutch Disk
July 2018 Issue Newsletter Clutch Disk
【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that employs mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also avoids secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operational rate of other equipment or the environment For more details, please contact us.
basic information
【Basic Information】 Metal crack repair using the MS method demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. This technology physically repairs cracks using our special bolts and reinforcement plates. Since construction can be done on-site, it allows for reduced lead times and lower costs. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that tries to expand the crack and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female screw part for reinforcing damaged bolt holes ・HS Type Insert: For cases where there are no cracks around the bolt hole ・HF Type Insert: For cases where there are cracks around the bolt hole
Price range
Delivery Time
Applications/Examples of results
【Examples of Achievements】 <Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase <Achievements in Marine Related Equipment> - Crankcase - Freshwater cooler - Housing - Manifold - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steelmaking and Iron and Steel Related Equipment> - Forging press frame - Cutting machine - CRG - Cooling tower blades <Achievements in General Industrial Machinery> - Motor base - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Casting machine - Forging machine - Die-cast frame - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting foundry - Foundry - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt holes - Platen - Piano soundboard - Casing bolt holes - Exhaust pipe bolts
