日之出水道機器 メカニカルスティッチ部 Official site

Gear case crack repair

Permanent measures for metal crack repair!! Permanent measures for fixing broken screw holes!

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Unlike welding repairs that involve heat curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, thereby preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → Since it does not use fire, there is no impact on the operational rate of other equipment or the environment For more details, please contact us.

Sunrise Waterway Machinery Co., Ltd. Website

basic information

【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves the pull-out strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores repair areas → Suppresses the force that tries to spread cracks and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female screw part for reinforcing damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole ● For more details, please contact us.

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Applications/Examples of results

【Examples of Achievements】 <Achievements in Cement Plant Equipment> - Reduction Gear Casing - Support Roller - Kiln Tire - Cement Mill Cover - Cement Mill Body - Girth Gear <Achievements in Power Generation Equipment> - Steam Turbine Casing - Gas Turbine Casing - Pump Casing - Boiler - Internal Combustion Engine Crankcase <Achievements in Marine Related Equipment> - Crankcase - Freshwater Cooler - Housing - Manifold - Intake and Exhaust Pipes - Air Cooler Bolt Holes <Achievements in Steel and Iron Related Equipment> - Forging Press Frame - Cutting Machine - CRG - Cooling Tower Blades <Achievements in General Industrial Machinery> - Motor Base - Casting Equipment - Press Machine Frame - Press Machine Crown - Bolster - Slide - Upright - Vibrating Screen - Feeder - Connecting Rod - Press Bed - Casting Machine - Forging Machine - Die Casting Frame - Injection Molding Machine Link Housing <Others> - Casting Prototypes - Aluminum Prototypes - Casting Foundry - Foundry - Industrial Machinery Parts Manufacturing - Injection Molding Machine Mold Fixing Bolt Holes - Platen - Piano Soundboard - Casing Bolt Holes - Exhaust Pipe Bolts - Casting Crack Repairs

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