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Robot Automation Case: F/I Varnish Device
Multiple machine handling and automation of other processes with robots! We propose suitable robot implementation.
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Definition and Classification of Difficult-to-Cut Materials
I will introduce the definition of difficult-to-cut materials, their typical classifications, and their characteristics.
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[Case Study of Difficult-to-Cut Material Processing] Shrink Fitting
We also handle the processing of the steps before and after heat treatment all at once! Two parts of different colors are shrink-fitted.
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[Processing Examples of Difficult-to-Cut Materials] High-Precision Processing of Brass
High-precision block of brass (C3602)! Three processes: rough machining, grinding, and finishing.
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[Processing Examples of Difficult-to-Cut Materials] Fine Thread Assembly Processing
Production of the Inbar (FN-36) lens barrel frame! Introducing an example of the M31×0.5 matching process.
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[Machining Examples of Difficult-to-Cut Materials] Invar
It is used to manufacture precision instruments that want to avoid the effects of heat due to its low thermal expansion coefficient.
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Difficult-to-cut material processing case study: Fine ceramics
High hardness and wear resistance! Shaping processing using diamond abrasives with 4 to 5 times the hardness.
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Difficult-to-cut material processing case: Thin plate grinding
Hastelloy (C-22) plate! The processing involves repeated surface grinding on one side.
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Difficult-to-machine materials: Hastelloy
Careful attention is required for cutting processes! Among difficult-to-cut materials, there are those that are particularly challenging.
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[Machining Examples of Difficult-to-Cut Materials] Inconel Housing
Made from Inconel 718! The key point is how to perform the rough machining.
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【Difficult-to-Cut Material Processing Case】Inconel
A heat-resistant alloy with excellent high-temperature strength and oxidation resistance! It maintains performance even in harsh corrosive environments.
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Difficult-to-machine materials: Aluminum (Al)
Excellent corrosion resistance and surface treatment! It shows extremely good wear resistance and is also lightweight.
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[Hard-to-Cut Material Processing Case] Parts for Printing Machines (A5052)
The key point is the surface's uneven texture! Introducing a sample of aluminum machine parts used in printing machines.
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[Hard-to-Cut Material Processing Case] Screw Assembly Processing (A7075)
Aluminum alloy A7075 (super duralumin)! The requirement is that the supplied male part fits without any drawings.
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[Processing Example] Flat Grinding and Hole Processing of Non-Magnetic Metals
A flat grinding with a parallelism and flatness requirement of 0.03mm! 2000 through holes with a diameter of 0.5mm.
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Difficult-to-machine materials: Titanium (Ti)
It has excellent properties such as corrosion resistance, heat resistance, tensile strength, and lightweight.
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[Examples of Difficult-to-Cut Material Processing] Deep Hole Machining of Titanium (Ti)
We also accept processing with unknown details! We will determine the type of cutting tool, cutting conditions, and more for processing.
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Difficult-to-cut material processing examples: Stainless steel (SUS)
It excels in acid resistance and heat resistance, and is used in various fields, with a very wide range of applications!
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[Processing Examples of Difficult-to-Cut Materials] Polishing Process of Canned Products
Achieving flatness of 0.01mm or less! Actively responding to the processing of canning products that are often avoided.
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[Processing Examples of Difficult-to-Cut Materials] Polishing of SUS thin plate with a thickness of 0.3mm
We have produced special jigs to enable in-process inspections! Here are examples of polishing processing for thin materials.
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[Examples of Machining Difficult-to-Cut Materials] Machined Cans
The top surface with a depth of 300mm has been machined with a flat surface! A holder was created to allow the tool to reach it for finishing.
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A must-see for those struggling with machining difficult-to-cut materials! Introducing a specialized site for machining difficult materials!
One-stop service with consistent processing! We will meet our customers' expectations with our unique know-how! Additionally, we plan to introduce a new surface grinding machine in June 2024!
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A must-see for those struggling with factory automation! Introducing a robot automation site!
Assisting with the utilization of robots for various purposes! Leave the hand design to us!
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Robot Automation FAQ
Here are some frequently asked questions summarized for you! Please feel free to ask any questions.
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Introduction to Parts Processing Services
Procurement agency with over 300 partner companies for optimal sourcing! Achieving procurement with quality that meets customer requirements.
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Aitec Corporation Business Introduction
Ultra-precision machining, finished by skilled craftsmen! We offer one-stop proposals from planning and development to installation and adjustment.
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Assembly of devices, equipment, and machinery (Class 5 clean room specifications)
The factory equipped with "Class 5" standard clean room specifications suitable for semiconductor device manufacturing equipment and liquid crystal panel manufacturing equipment is completed!
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Multi-device handling and automation of other processes with robots.
By automating multiple processes with robots, it becomes possible to review work speed and accuracy!
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[Example] Robot Hand Design Case Study
Leave the hand design to us! Introducing examples of robot hand design.
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Difficult-to-machine materials processing (Hastelloy, Inconel, titanium, etc.)
Essential hard-to-cut materials for "monozukuri"! Introducing the reasons for their attention and the industries that require them.
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