MAP Mold Condensation Prevention Device for Medical Devices
Prevent mold condensation and stabilize the molding accuracy of medical devices.
In the medical device industry, high molding precision is required to ensure product quality and safety. Condensation on molds can lead to molding defects and potentially degrade product quality. This is particularly problematic when manufacturing precision parts, as changes in dimensions and surface roughness due to condensation can arise. Wittmann's MAP mold condensation prevention device encloses only the area around the cooling water circulating in the injection molding machine and blows in dry air to prevent condensation on the mold. This enables stable molding throughout the year, reduces molding defects, and contributes to the improvement of medical device quality. 【Usage Scenarios】 - Molding of precise medical device parts - Molding in clean room environments - Sites with strict quality control 【Benefits of Implementation】 - Stabilization of molding precision - Reduction of molding defects - Improvement of product quality - Cost reduction
basic information
【Features】 - Maintains the same dew point temperature around the mold in any season! - No need for humidity control throughout the factory! A device that is gentle on both staff and costs! - Low running costs due to a drying method that does not use dehumidifying materials! - Covers around the mold area also shut out dust and other particles! - Operates maintenance-free using a drying method that does not use dehumidifying materials. 【Our Strengths】 Our company handles products that are adopted by world-class companies. They incorporate cutting-edge technologies not seen in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development sites, providing guaranteed benefits to the companies that implement them. Additionally, we offer rapid support comparable to domestic manufacturers even for overseas products.
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Model number/Brand name
Vittman Corporation MAP
Applications/Examples of results
The molding cycle of injection molding can be shortened by lowering the temperature of the cooling water flowing through the mold. However, lowering the cooling water temperature has disadvantages, such as causing condensation on the mold, which negatively affects the appearance of the products. As a result, many companies use air conditioning to control mold condensation throughout the entire factory where injection molding machines are located. However, this method requires a large air conditioning system to cool the entire factory, leading to high initial investment and operational electricity costs, and it also makes the operators inside the factory feel cold. Moreover, the reality is that "the cooling water temperature of the mold cannot be lowered that much."
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer