Mold Dew Condensation Prevention Device for Home Appliance Manufacturers MAP
Prevent condensation of molds in injection molding and contribute to cost reduction.
In the home appliance industry, there is a constant demand for improvements in product quality and production efficiency. In particular, condensation on molds during the injection molding process can lead to molding defects, resulting in material waste and an increase in rework, which drives up costs. MAP features an energy-saving design that supplies dry air only around the mold, effectively preventing condensation. This reduces molding defects and achieves stable production. 【Usage Scenarios】 - Occurrence of mold condensation in the injection molding process - Material waste and rework due to molding defects - Reduction of humidity management costs for the entire factory 【Effects of Implementation】 - Decrease in molding defect rates - Reduction in material costs - Improvement in productivity - Reduction in air conditioning costs
basic information
【Features】 - Maintains the same dew point temperature around the mold in any season! - No need for humidity control throughout the factory! A device that is gentle on both staff and costs! - Low running costs due to a drying method that does not use dehumidifying materials! - Covers around the mold area shut out dust and other contaminants! - Operates maintenance-free using a drying method that does not use dehumidifying materials. 【Our Strengths】 We handle products adopted by world-class companies, enabling the promotion of rationalization and cost reduction through cutting-edge technology. We provide rapid support comparable to domestic manufacturers.
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Model number/Brand name
Vittman Corporation MAP
Applications/Examples of results
The molding cycle of injection molding can be shortened by lowering the temperature of the cooling water flowing through the mold. However, lowering the cooling water temperature has disadvantages, such as causing condensation on the mold, which negatively affects the appearance of the product. As a result, many companies use air conditioning to control mold condensation throughout the entire factory where injection molding machines are located. However, this method requires a large air conditioning system to cool the entire factory, leading to high initial investment and operational electricity costs, and it also makes the operators inside the factory feel cold. Moreover, the reality is that "the cooling water temperature of the mold cannot be lowered that much."
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer