Mold condensation prevention device for food packaging MAP
Contributing to hygiene management in food packaging! Preventing mold condensation, balancing quality and cost.
In the food packaging industry, ensuring product quality and safety is the top priority. In particular, condensation increases the risk of mold growth and foreign matter contamination, which can lead to product quality deterioration and health hazards for consumers. The mold condensation prevention device MAP effectively prevents condensation on molds by sealing only the area around the cooling water circulation of the injection molding machine and blowing in dry air. This enables stable molding throughout the year, reduces molding defects, and contributes to improved product quality. Additionally, it eliminates the need for humidity control throughout the factory, leading to reduced air conditioning costs. 【Application Scenarios】 - Manufacturing of food packaging containers - Molding of food-related parts - Molding in environments where hygiene management is required 【Benefits of Implementation】 - Reduced risk of quality deterioration due to condensation - Cost savings from reduced molding defects - Reduced humidity management costs for the entire factory - Improved product quality and ensured safety
basic information
【Features】 - Maintains the same dew point temperature around the mold in any season! - No need for humidity control throughout the factory! A device that is friendly to both staff and costs! - Low running costs due to a drying method that does not use dehumidifying materials! - Dust and other particles are shut out by enclosing the area around the mold with a cover! - Operates maintenance-free using a drying method that does not use dehumidifying materials. 【Our Strengths】 We handle products adopted by world-class companies, supporting rationalization and cost reduction with cutting-edge technology. We also have a rapid support system comparable to domestic manufacturers.
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Model number/Brand name
Vittman Corporation MAP
Applications/Examples of results
The molding cycle of injection molding can be shortened by lowering the temperature of the cooling water flowing through the mold. However, lowering the cooling water temperature has disadvantages, such as causing condensation on the mold, which negatively affects the appearance of the products. As a result, many companies use air conditioning to control the entire factory with injection molding machines to suppress mold condensation. However, this method requires a large air conditioning system to cool the entire factory, leading to high initial investment and operational electricity costs, and it also makes the operators inside the factory feel cold. Moreover, the reality is that "the cooling water temperature of the mold cannot be lowered that much."
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer