Mold Dew Condensation Prevention Device for Electronic Components MAP
Prevent mold condensation and improve the yield of electronic component molding.
In the electronic components industry, there is always a demand for improved product quality and yield. Condensation on molds is one of the major factors that cause molding defects and decrease yield. The MAP effectively prevents mold condensation by blowing dry air around the cooling water circulation of the injection molding machine. This contributes to reducing molding defects and improving yield. 【Usage Scenarios】 * Injection molding of electronic components * Factories aiming to improve yield * Quality control departments 【Effects of Implementation】 * Reduction of molding defects * Improvement of yield * Achievement of stable molding quality
basic information
【Features】 * Maintains the same dew point temperature around the mold in any season! * No need for humidity control throughout the factory! A device that is gentle on both staff and costs! * Low running costs due to a drying method that does not use desiccants! * Covers around the mold area shut out dust and other contaminants! * Operates maintenance-free using a drying method that does not use desiccants. 【Our Strengths】 Our company handles products that are implemented by world-class companies. These products incorporate cutting-edge technology not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development sites, and providing definite benefits to the companies that adopt them. Additionally, we offer rapid support comparable to domestic manufacturers even for overseas products.
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Model number/Brand name
Vittman Corporation MAP
Applications/Examples of results
The molding cycle of injection molding can be shortened by lowering the temperature of the cooling water flowing through the mold. However, lowering the cooling water temperature has disadvantages, such as causing condensation on the mold, which negatively affects the appearance of the product. As a result, many companies maintain air conditioning throughout the factory with injection molding machines to suppress mold condensation. However, this method requires large air conditioning units to cool the entire factory, leading to high initial investment and operational electricity costs, and it can also make operators inside the factory feel cold. Moreover, the reality is that "the cooling water temperature of the mold cannot be lowered that much."
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer