Mold Dew Condensation Prevention Device for Daily Necessities Manufacturing MAP
Prevent condensation on molds and support stable operation in daily goods manufacturing.
In the daily necessities manufacturing industry, there is a constant demand for improvements in product quality and production efficiency. Condensation on molds is a significant challenge that can lead to molding defects and decreased productivity. Particularly in seasons or environments with high humidity, troubles caused by condensation are more likely to occur. The Wittmann injection molding mold condensation prevention device, MAP, effectively prevents condensation on molds by enclosing only the area around the cooling water of the injection molding machine with plastic sheets and blowing dry air into that space. This enables stable molding throughout the year, reduces molding defects, and contributes to increased productivity. 【Usage Scenarios】 - Injection molding of plastic products for daily necessities - Factory environments where humidity management is difficult - Reducing losses due to molding defects 【Benefits of Implementation】 - Reduction of molding defects - Increased productivity - Reduction of overall humidity control costs in the factory
basic information
【Features】 - Maintains the same dew point temperature around the mold in any season! - No need for humidity control throughout the factory! A device that is gentle on both staff and costs! - Low running costs due to a drying method that does not use desiccants! - Dust and other contaminants are shut out by enclosing the area around the mold with a cover! - Operates maintenance-free using a drying method that does not use desiccants. 【Our Strengths】 Our company handles products that are implemented by world-class companies. These products incorporate cutting-edge technology not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they provide definite benefits to the companies that adopt them. Additionally, we offer rapid support comparable to domestic manufacturers even for overseas products.
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Model number/Brand name
Vittman Company MAP
Applications/Examples of results
The molding cycle of injection molding can be shortened by lowering the temperature of the cooling water flowing through the mold. However, lowering the cooling water temperature has disadvantages, such as causing condensation on the mold, which negatively affects the appearance of the products. As a result, many companies control mold condensation by air-conditioning the entire factory where the injection molding machines are located. However, this method involves high initial investment and operational electricity costs due to cooling the entire factory with large air conditioners, and it also makes the operators inside the factory feel cold. Moreover, the reality is that "the cooling water temperature of the mold cannot be lowered that much."
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer