MAP Mold Condensation Prevention Device for the Energy Industry
Achieving energy savings in the injection molding line! Preventing mold condensation.
In the energy industry, there is always a demand for streamlining manufacturing processes and reducing costs. In particular, condensation on molds in injection molding can lead to defects in molding and an increase in energy consumption. To address this issue, Wittmann's MAP mold condensation prevention device can be helpful. 【Usage Scenarios】 * Injection molding factories * Companies that need energy-saving measures * Companies that want to reduce molding defects 【Benefits of Implementation】 * Eliminates the need for cooling water temperature adjustments, reducing energy consumption * Reduces material waste by decreasing molding defects * Eliminates the need for humidity control throughout the factory, reducing air conditioning costs
basic information
**Features** * Maintains the same dew point temperature around the mold in any season * No need for humidity control throughout the factory * Low running costs due to a drying method that does not use dehumidifying materials * Dust and other contaminants are shut out by enclosing the area around the mold with a cover * Operates maintenance-free **Our Strengths** We handle products adopted by world-class companies, enabling the promotion of rationalization and cost reduction through cutting-edge technology. We provide rapid support comparable to domestic manufacturers even for overseas products.
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Model number/Brand name
Vittman Corporation MAP
Applications/Examples of results
The molding cycle of injection molding can be shortened by lowering the temperature of the cooling water flowing through the mold. However, lowering the cooling water temperature has disadvantages, such as causing condensation on the mold, which negatively affects the appearance of the products. As a result, many companies use air conditioning to control mold condensation throughout the entire factory where injection molding machines are located. However, this method requires a large air conditioning system to cool the entire factory, leading to high initial investment and operational electricity costs, and it also makes the operators inside the factory feel cold. Moreover, the reality is that "the cooling water temperature of the mold cannot be lowered significantly."
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer