Virtual Extrusion Lab Series for the Wire and Cable Industry
A pre-post integrated simulation software that achieves optimal design and stable molding.
In the wire industry, insulation performance is a crucial factor that affects the safety and reliability of products. Insulation failure can lead to leakage currents or short circuits, potentially resulting in serious accidents. In wire manufacturing, the uniformity of materials, temperature management, and die design during the extrusion molding process are key elements that influence insulation performance. The Virtual Extrusion Lab series addresses these challenges by enabling optimal design and stable molding, contributing to the reduction of defective products. 【Application Scenarios】 - Extrusion molding of insulation materials in wire manufacturing - Optimization of die design - Optimization of molding conditions - Identification and countermeasures for defect causes 【Effects of Implementation】 - Reduction of insulation failures - Reduction of material costs - Shortening of molding time - Improvement of product quality
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**Features** - Easy operation even for beginners, yet high-speed calculations. - Fast calculations! Significant reduction in time and costs is possible. - An immediate tool that clearly identifies problem areas in molding defects. - Capable of analyzing the transition from pellets in the extruder to melting. - Supports measurements! We have all the viscosity data necessary for analysis. **Our Strengths** We handle products adopted by world-class companies and provide rapid support comparable to domestic manufacturers. We import, sell, and maintain measuring instruments, testing machines, production rationalization equipment, and rubber measurement-related devices.
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer