Visualizing power loss due to air leaks! Acoustic camera 'AlgoLeak'
Visualize power loss due to air leaks! An acoustic camera that instantly reveals loss costs on the spot.
The "ALGOLEAK AL64" is an acoustic camera equipped with 64 low-noise MEMS microphones that can visualize air leaks from compressed air and partial discharges in electrical equipment in real time. It enables efficient leak diagnosis without stopping production, allowing for non-contact inspections even during factory operations. Detected air leak locations are displayed as heat maps, and estimated leak amounts and loss costs can be confirmed on the spot. Compared to traditional investigations using soapy water or auditory inspections, it contributes to reducing inspection time and standardizing investigation quality. Additionally, the included free software "LEAK ANALYZER" automatically generates reports summarizing photos of leak locations, estimated leak amounts, and annual loss costs. This can also be used for measuring the effectiveness of air leak improvement activities and for energy-saving proposal materials. It is adopted in a wide range of settings, including manufacturing, automotive parts factories, food factories, and chemical plants, supporting the reduction of energy loss and CO₂ emissions.
basic information
【Features】 ■ High-precision air leak visualization with 64 low-noise MEMS microphones ■ Wide detection range from 0.3 to 150m ■ Non-contact and non-destructive inspection possible even during factory operation ■ Real-time display of leak locations and annual loss costs ■ Lightweight design at 940g, suitable for long inspection periods ■ Automatic report generation with the free software "LEAK ANALYZER" ■ Detection of leak locations even in noisy environments through bandwidth adjustment ■ Compatible with partial discharge testing, useful for equipment maintenance ■ Contributes to energy-saving activities and promotion of carbon neutrality * For more details, please download the PDF or feel free to contact us. 【Product Specifications】 ■ Model number: AL64 ■ Number of microphones: 64 (low-noise MEMS microphones) ■ Frequency range: 2kHz to 96kHz (adjustable) ■ Detection distance: 0.3 to 150m ■ Minimum detectable leak: 0.008L/min or more (at 6bar and 0.5m) ■ Display: 4.3-inch LCD touchscreen ■ Operating time: Approximately 10.5 hours (with 3 batteries) ■ Weight: 940g ■ Included software: LEAK ANALYZER (free) ■ Country of manufacture: Japan (Made in Japan)
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Applications/Examples of results
■Air leak inspection of compressed air piping ■Leak diagnosis of joints, valves, and hose connections ■Inspection work for high-altitude piping and ceiling piping ■Regular energy-saving patrols and energy audits ■Effect measurement and report creation before and after improvements ■Partial discharge inspection of cubicles and power receiving and transforming equipment ■Significant cost reduction results from air leak improvement activities in implementing companies
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Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.