AlgoLeak: Visualizing Air Leaks in Large-Scale Piping for the Steel Industry
Remote detection of air leaks in a vast factory. An acoustic camera that instantly visualizes loss costs.
In the steel industry, the maintenance and management of extensive piping networks in large-scale manufacturing facilities is a critical issue that affects energy efficiency. In particular, leaks in compressed air can lead to power losses and unexpected downtime in large production lines, making early detection essential from a cost management perspective. AlgoLeak supports stable operation of equipment by efficiently diagnosing extensive piping and identifying leak points in real-time. 【Use Cases】 - Identifying air leaks in large-scale piping within vast factory premises - Non-contact leak detection in operating production lines - Measuring the effectiveness of leak reduction activities in energy loss reduction efforts 【Benefits of Implementation】 - Reduced inspection time through extensive detection of up to 150m - Immediate understanding of estimated loss costs for prioritizing countermeasures - Reduced risk of production stoppage through non-destructive testing
basic information
【Features】 ■ High-precision air leak visualization with 64 low-noise MEMS microphones ■ Capable of detecting over a wide range of 0.3 to 150 meters ■ Non-contact and non-destructive inspection possible even during factory operation ■ Real-time display of leak locations and annual loss costs ■ Automatic report generation with the free software "LEAK ANALYZER" 【Our Strengths】 Itsuwa Trading Co., Ltd. provides essential equipment and solutions for manufacturing customers through our factory solution business. With the slogan "ONE STOP SOLUTION," we contribute to solving customer challenges and help pave the way for a brighter future. Leveraging our long-standing expertise as a trading company, we continue to offer a wide range of products and services to meet our customers' needs.
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Applications/Examples of results
■Air leak inspection of compressed air piping ■Leak diagnosis of joints, valves, and hose connections ■Inspection work for high-altitude piping and ceiling piping ■Regular energy-saving patrols and energy audits ■Effect measurement and report preparation before and after improvements ■Partial discharge inspection of cubicles and power receiving and transforming equipment ■Significant cost reduction results from air leak improvement activities at implementing companies
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Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.