Stabilize the transport line with air leak visualization for the printing and paper industry!
Visualizing air leaks in printing and paper manufacturing lines. An acoustic camera that prevents power loss and transportation troubles in advance.
In the printing and paper industry, control using compressed air is widely used, and maintaining stable air pressure is key to production efficiency. Air leaks can lead to transport troubles and unexpected line stoppages, potentially decreasing productivity and energy efficiency. Early detection of these issues and implementing countermeasures are essential for stable equipment operation and reducing running costs. 'AlgoLeak' is an acoustic camera that enables real-time visualization and rapid diagnosis of these challenges. 【Usage Scenarios】 - Identifying air leak locations in the transport lines of printing and paper factories - Preventing transport troubles caused by reduced compressed air pressure - Reducing downtime in production lines - Measuring the effectiveness of energy loss reduction activities 【Benefits of Implementation】 - Shortening inspection time and standardizing investigation quality - Rapid planning of countermeasures through immediate understanding of estimated leak volume and loss costs - Reducing the risk of production stoppage through non-contact and non-destructive testing - Contributing to energy-saving activities and promoting carbon neutrality
basic information
【Features】 - High-precision air leak visualization with 64 low-noise MEMS microphones - Capable of detecting over a wide range of 0.3 to 150 meters - Non-contact and non-destructive inspection possible even during factory operations - Real-time display of leak locations and annual loss costs - Automatic report generation with the free software "LEAK ANALYZER" 【Our Strengths】 Itsuwa Trading Co., Ltd. provides essential equipment and solutions for manufacturing customers through our factory solution business. With the slogan "ONE STOP SOLUTION," we contribute to solving customer challenges and help pave the way for a bright future. Leveraging our long-standing expertise as a trading company, we continue to offer a wide range of products and services to meet our customers' needs.
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Applications/Examples of results
■Air leak inspection of compressed air piping ■Leak diagnosis of joints, valves, and hose connections ■Inspection work for high-altitude piping and ceiling piping ■Regular energy-saving patrols and energy audits ■Effect measurement and report preparation before and after improvements ■Partial discharge inspection of cubicles and power receiving and transforming equipment ■Significant cost reduction achievements through air leak improvement activities at implementing companies
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Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.