AlgoLeak: Air Leak Visualization Camera for Plastic Molding
Visualizing air leaks in mold cooling. An acoustic camera that identifies power loss and costs on the spot.
In the plastic molding industry, proper management of mold cooling is essential for stabilizing product quality and improving production efficiency. In particular, air leaks in the cooling process and surrounding equipment can lead to compressor overload and power loss, which in turn increases production costs. Early detection of these leaks and maintaining appropriate pressure are crucial for stable molding and energy-saving activities. 'AlgoLeak' is an acoustic camera that enables real-time visualization and rapid diagnosis of these issues. 【Usage Scenarios】 - Identifying air leaks in mold cooling lines and surrounding piping - Non-contact, non-destructive inspection during factory operation - Measuring the effectiveness of energy loss reduction activities 【Benefits of Implementation】 - Reduced inspection time and standardized investigation quality - Rapid response planning through immediate understanding of estimated leak volume and loss costs - Reduced risk of production stoppage through non-contact inspection - Contribution to energy-saving activities and promotion of carbon neutrality
basic information
【Features】 ■ High-precision air leak visualization with 64 low-noise MEMS microphones ■ Wide detection range from 0.3 to 150m ■ Non-contact and non-destructive inspection possible even during factory operation ■ Real-time display of leak locations and annual loss costs ■ Automatic report generation with the free software "LEAK ANALYZER" 【Our Strengths】 Itsuwa Trading Co., Ltd. provides essential equipment and solutions for manufacturing customers through our factory solution business. With the slogan "ONE STOP SOLUTION," we contribute to solving customer challenges and help pave the way for a bright future. Leveraging our long-standing expertise as a trading company, we continue to offer a wide range of products and services to meet customer needs.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report creation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction results from air leak improvement activities at implementing companies
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Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.