Raythink Thermal Imaging Camera for the Power Industry
Non-contact visualization of abnormal heat generation in power transmission equipment. A predictive maintenance solution that supports the stable operation of power infrastructure.
In the power industry, it is extremely important to detect abnormal heating caused by aging deterioration or poor connections early in the operation of transmission lines and related equipment to prevent serious accidents. To efficiently and safely inspect a wide range of equipment, a means of non-contact and accurate temperature measurement is required. The Raythink thermal imaging camera captures subtle temperature changes with its highly sensitive infrared sensors, visualizing initial abnormalities in equipment, thereby contributing to planned maintenance and the maintenance of stable supply. 【Usage Scenarios】 - Detection of heating due to poor contact at transmission line connections - Monitoring of overheating conditions in substation equipment - Remote inspection of power equipment in high places or difficult-to-access areas 【Benefits of Implementation】 - Non-contact measurement enables efficient inspections while ensuring worker safety - Early detection of subtle temperature differences reduces the risk of sudden equipment shutdowns - Data management through temperature analysis software makes it easy to understand long-term deterioration trends
basic information
【Features】 - Detects fine anomalies with a high-sensitivity sensor featuring a 12μm pixel pitch and NETD below 40mK. - Achieves safe and efficient inspection operations through non-contact measurement. - Offers a rich lineup tailored to installation environments, from handheld models to online monitoring systems. - Includes temperature analysis software for easy data analysis and management. - Supports integration with existing systems to assist in building monitoring frameworks. 【Our Strengths】 Established in 1981 as a trading company, we leverage our global network and transportation know-how to provide rapid product supply. We develop factory solution businesses, offering essential equipment and materials for manufacturing as a "ONE STOP SOLUTION" to a wide range of customers, from manufacturing to infrastructure. We aim to closely address our customers' challenges and share value that exceeds their expectations.
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Applications/Examples of results
【Applications and Examples of Achievements】 ■ Temperature Monitoring of Power Infrastructure Equipment Utilized for monitoring abnormal heating of transformers and bushings, status monitoring of circuit breakers and transformers, and temperature monitoring of transmission lines and cables in substations and transmission facilities. Contributes to accident prevention and stable operation through early detection of equipment anomalies. ■ Safety Monitoring in Casting and Metal Processing Environments Non-contact visualization of temperature distribution in refining equipment operating in high-temperature environments. Achieves enhanced safety management and trouble prevention through monitoring of electrolysis equipment and anode processes. ■ Automotive Maintenance and Manufacturing Field Utilized for diagnosing brake pad and tire performance, inspecting air conditioning and exhaust systems, and monitoring the temperature of EV batteries. Supports efficient inspections and quality management using temperature data. ■ Quality Control in Automotive Manufacturing Processes Used for mold temperature monitoring, adhesive process monitoring, and hot rivet joining monitoring. Contributes to stabilizing manufacturing quality and reducing defects through temperature visualization.
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Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.