Tool costs reduced by approximately 90%! Comparison of cutting chips in boring processing case study HORN.
Tool life increased by over 20 times! Eliminate chip wrapping with sintered U breakers. For hole diameters φ4.0mm and above. Cutting tools by HORN.
Do you have any concerns with processing tools like these? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Processing frequently stopping due to chip clogging issues" We have released a new tool to solve these problems. ◆ Boring processing tool with sintered U-shaped breaker, Super Mini 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be released in December 2024) - Prevents chip clogging even when processing steel and stainless steel - Usable with existing tool holders - Economical due to the formation of the breaker through sintering, enabling mass production at a lower cost compared to laser and grinding products - The Super Mini series allows the use of over 1000 different inserts with a single holder. We have also achieved a reduction of approximately 92% in tool costs by replacing tools from other companies. For more details, please feel free to contact us.
basic information
Super Mini Series Boasting Overwhelming Stability with Two-Sided Clamping ◆ What is Super Mini? - Tools for small diameter groove cutting - Achieves high precision machining with a unique V-type clamp - Allows the use of over 1,000 different inserts with a single holder - Guarantees secure clamping with just one screw tightening using the unique V-type clamping method - Available in three types: System 105, 109, and 110 - A wide range of holders for Swiss-type automatic lathes is also available *Please feel free to contact us for more details.
Price range
Delivery Time
Model number/Brand name
HORN
Applications/Examples of results
■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
Detailed information
Related Videos
Line up（8）
| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | [Drill hole diameter φ 4.0 mm ～] Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | [Drill hole diameter φ 4.0 mm ～] Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | [Drill hole diameter φ 5.0 mm ～] Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | [Drill hole diameter φ 5.0 mm ～] Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | [Drill hole diameter φ 5.0 mm ～] Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | [Drill hole diameter φ 6.0 mm ～] Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | [Drill hole diameter φ 6.0 mm ～] Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | [Drill hole diameter φ 6.0 mm ～] Insert total length: 40 mm |
