Achieve the elimination of personalization and improve productivity! Production Scheduler FLEXSCHE.
Eliminate the personalization of planning! This is a new era production scheduler that allows anyone to easily create advanced planning while considering various constraints.
The production scheduler "FLEXSCHE" is a planning system that rapidly simulates the optimal timing and resources (such as machinery, personnel, and tools) for carrying out tasks, taking into account various constraints present in the manufacturing environment. It addresses issues faced in manufacturing, such as "planning being dependent on specific personnel," "being overwhelmed by urgent orders, absenteeism, and equipment failures," and "taking too long to respond to delivery deadlines, resulting in lost opportunities," thereby promoting digital transformation (DX). At J-Tech, specialized consultants provide support from implementation to establishment, enabling customers to define their unique challenges and rules as "standard rules" within the system. Additionally, we promote an "agile (consultative)" approach that involves repeating "trial → verification" cycles in a short timeframe, ensuring that systems are quickly established in line with actual operations. We also have extensive experience in integrating with existing production management systems and ERPs.
basic information
■Main Features and Characteristics 1. Elimination of Dependency in Planning: Standardizing rules and operating conditions in the system enables automated planning that does not rely on specific personnel. 2. Significant Reduction in Planning Man-Hours: Even during urgent orders or unexpected troubles, flexible replanning and adjustments can be made while minimizing the impact on existing plans. 3. Rapid Delivery Time Forecasting: By inputting provisional orders into the system and simulating future loads and inventory, accurate delivery time responses can be achieved. 4. Visualization of On-Site Operations: Work progress, load amounts, and future inventory trends are visualized through composite Gantt charts and inventory quantity charts. ■Main Product Configuration and Options - FLEXSCHE GP: The core scheduling package. - FLEXSCHE EDIF: Direct data linkage with external databases and CSV files. - FLEXSCHE AutoCalibrator: Learns and estimates actual work times based on past work performance. - FLEXSCHE CarryOut: Supports manufacturing execution by real-time integration of information within the factory. - Various Advanced Options: Supports advanced constraints such as simultaneous stacking and resource occupation.
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Applications/Examples of results
There are implementation results across a wide range of industries, including automotive parts, aerospace, shipbuilding, electronic components, ceramic products, food containers, and cosmetics. ■ Case Study 1: Metal Processing and Coating Industry - Challenge: Personalization of planning and difficulty in responding to urgent orders. - Effect: By visualizing the progress of on-site work, workload, and inventory levels, optimal planning and smooth situation confirmation were achieved. Standardization of planning rules and operating conditions prevented personalization and enabled quick responses to emergencies. ■ Case Study 2: Printing and Operations Business - Challenge: Time-consuming planning with a heavy workload, and task allocation during urgent situations left to the site. - Effect: By mastering and setting complex constraints, the burden on planners was alleviated. Standardization of planning allowed for optimal instructions even during urgent situations, automating the process from order intake to instruction issuance. ■ Case Study 3: Parts Manufacturing for Semiconductor Manufacturing Equipment - Challenge: Visualization of process planning and real-time reflection of production results. - Effect: A system was built to closely integrate with the production management system, streamlining the production operations area. Automatic allocation to work-in-progress inventory based on order priority was achieved, significantly reducing operational burden.
Detailed information
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"FLEXSCHE" boasts overwhelming flexibility that caters to the diverse needs of various manufacturing industries, enabling immediate responses to variable production and urgent orders. With its advanced scheduling capabilities, it allows for the easy configuration of complex constraints that were previously considered difficult to systematize. There is no longer a need to compromise operations due to system limitations. FLEXSCHE thoroughly pursues and realizes the ideal production plans envisioned by the field. It systematizes the rules of the workplace as they are, promising a dramatic increase in the efficiency of planning operations.
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No matter how advanced a system is, it has no meaning if it is not used on-site. The key to successfully implementing a production scheduler is "being used steadily every day." 'FLEXSCHE' has thoroughly pursued an intuitive and easy-to-understand screen design, along with a smooth operability that does not cause stress. It prevents the detachment of the on-site system due to usability issues and firmly establishes itself in the daily tasks of planners. Through continuous use, it ensures improvements in production efficiency and standardization of operations, making it a user-friendly scheduler for the workplace.
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To extract the true challenges faced by our clients and build the truly necessary systems, advanced know-how is required. Our company possesses the solid technology and experience to fully capture the diverse needs of the field and shape them without compromise. Our specialized consultants provide support in a hands-on manner from pre-implementation analysis to actual operation, promising not just the introduction of a system but the creation of "steady results." Let’s work together to build an optimal system environment that can be used continuously for a long time.
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J-Tech Corporation offers three solutions for the manufacturing industry. These are referred to as "J's Works Solution," where we understand and analyze our customers' challenges and propose optimal solutions. Our specialized consultants provide consistent support from design and development to maintenance and operation, solving DX challenges in the manufacturing field. Corporate website: https://www.j-tech.jp/