Metalworking Site Improvement and KPI Design Establishment Support Service
Move away from "intuition and experience" in tool life management. Visualize it with KPIs and create a system for continuous improvement on-site.
In the metal processing industry, proper management of tool life is essential for maintaining processing accuracy and reducing costs. Particularly when the timing of tool replacement is unclear, there is a risk of increased costs due to excessive replacements or, conversely, the occurrence of defects due to delayed replacements. Establishing a management system based on measurable indicators on-site is crucial for improving productivity. This service designs "Outcome KPIs" for tool life management and supports the execution of improvements and verification of effects, thereby building a system that can be sustained by the on-site team. 【Usage Scenarios】 - Work environments where the timing of tool replacement relies on the experience of operators and varies. - Processes where management indicators for tool life are unclear, hindering the optimization of processing costs. - Environments where improvement activities remain temporary efforts and do not become established in daily tool management. 【Benefits of Implementation】 - Objective understanding of improvement effects through visualization of tool life and replacement frequency. - Establishment of reliable tool management themes through reflections based on KPIs. - Organizational productivity improvement through the standardization of successful management methods and horizontal deployment to other lines.
basic information
【Features】 - Organize the current issues on-site and design "Outcome KPIs" directly related to tool life management. - Compare and verify numerical data before and after improvements to objectively evaluate the effectiveness of measures. - Support the establishment of a system that can be continuously measured and operated on-site. - Standardize successful cases and promote horizontal deployment to other lines and departments. - Support the establishment of a self-sustaining system that allows continuous improvement driven by the site. 【Our Strengths】 Through the business ecosystem 'exbridge', we explore and introduce the most suitable specialized consultants and solution partners for solving manufacturing site challenges. We provide rapid and efficient support utilizing our network, from on-site improvement activities to solving management issues, contributing to the sustainable growth and value enhancement of companies.
Price information
Price Information We will provide a customized estimate based on the relevant site, improvement theme, scope of support, implementation period, and other factors. Price Range Negotiable Delivery Time Negotiable
Delivery Time
Model number/Brand name
JEMCO | On-site Improvement, KPI Design, Business Efficiency Support
Applications/Examples of results
- On-site improvements end up being temporary. - I want to quantify the results of improvement activities. - I want to review the KPI that only looks at the number of improvements. - I want to improve productivity and work hours. - I want to reduce defect rates and rework. - I want to reduce equipment downtime. - I want to visualize the effects before and after improvements. - I don't want improvement meetings to end with just numerical reports. - I want the on-site team to be able to discover improvement themes on their own. - I want to standardize improvement activities and deploy them to other departments. - I want to create an organization where the PDCA cycle continues to operate.
catalog（6）
Download All Catalogs
Recommended products
Distributors
Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.