Support service for on-site improvement and KPI design for chemical plants.
Do not make the optimization of equipment utilization a "one-time activity." Visualize it with KPIs and create a continuous improvement system that operates on-site.
In chemical plant operations, the stable operation of equipment and the optimization of operational rates are key to improving productivity. However, there are cases where unexpected shutdowns and inefficient processes remain unaddressed, resulting in temporary measures that do not lead to lasting improvements. This service is designed to measure "performance KPIs," such as operational rates and causes of downtime, as indicators that can be assessed on-site. By supporting everything from the implementation of improvements to effect verification and standardization, we aim to establish a system that allows for the continuous optimization of equipment operational rates driven by the site. 【Usage Scenarios】 - Sites where operational rates are stagnating and there is a desire to identify bottlenecks and establish countermeasures. - Processes where improvement proposals are made, but it is unclear whether they contribute to actual increases in operational rates. - Environments where improvement activities end as temporary events and do not become part of the daily operations on-site. 【Benefits of Implementation】 - Objective understanding of improvement effects through visualization of equipment operational rates and causes of downtime. - Reliable setting of improvement themes through reflections based on KPIs. - Organizational improvement of operational rates through the standardization of successful improvement methods and horizontal deployment to other lines.
basic information
【Features】 - Organize the current issues on-site and design "Outcome KPIs" that directly lead to improved equipment utilization rates. - Compare and verify numerical data before and after improvements to objectively evaluate the effectiveness of measures. - Support the establishment of a system that can be continuously measured and operated on-site. - Standardize successful cases and promote horizontal deployment to other lines and departments. - Assist in building a self-sustaining system that allows continuous improvements driven by the on-site team. 【Our Strengths】 Through our business ecosystem 'exbridge', we explore and introduce the most suitable specialized consultants and solution partners for solving manufacturing site challenges. We provide rapid and efficient support utilizing our network, from on-site improvement activities to resolving management issues, contributing to the sustainable growth and value enhancement of companies.
Price information
Price Information We will provide a customized estimate based on the specific site, improvement theme, scope of support, implementation period, and other factors. Price Range Negotiable Delivery Time Negotiable
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Model number/Brand name
JEMCO | On-site Improvement, KPI Design, Business Efficiency Support
Applications/Examples of results
- On-site improvements end up being temporary. - I want to quantify the results of improvement activities. - I want to reassess the KPI that only looks at the number of improvements. - I want to improve productivity and working hours. - I want to reduce defect rates and rework. - I want to reduce equipment downtime. - I want to visualize the effects before and after improvements. - I don't want improvement meetings to end with just numerical reports. - I want the site to be able to discover improvement themes on its own. - I want to standardize improvement activities and deploy them to other departments. - I want to create an organization where PDCA continues to operate.
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Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.