Support for inspection operations and quality management improvement for plastic molding.
We support the standardization of burr and chip detection and the efficiency of quality management.
In the plastic molding industry, there is a demand for the stabilization of inspection processes to reliably detect burrs and chips in order to maintain product quality. Particularly in low-volume, high-variety production and visual inspections that rely on the experience of skilled workers, variations in judgment criteria and oversights can pose quality risks. Standardizing and streamlining inspection operations are essential for providing stable quality. Our support services visualize on-site inspection procedures and judgment criteria, helping to eliminate reliance on individuals and build a stable quality management system. 【Usage Scenarios】 - Standardization of visual inspections for burrs and chips after molding - Elimination of reliance on individuals in inspection procedures and training for newcomers - Digitization of inspection records and streamlining of data aggregation tasks 【Benefits of Implementation】 - Stabilization of quality through clarification of inspection criteria - Improvement of inspection accuracy through the inheritance of know-how from skilled workers - Reduction in time for report creation and data aggregation
basic information
【Features】 - Understanding the current state of inspection operations and organizing issues - Visualization of inspection procedures and work methods - Organization and standardization of quality judgment criteria - Review of inspection records and report operations - Transmission of skills and techniques from experienced personnel 【Our Strengths】 As a business ecosystem, we collaborate with optimal experts and solution partners to address challenges in the manufacturing field, supporting rapid and efficient problem-solving.
Price information
Initial consultation: Free (scope of support to be confirmed in advance) For specific investigations, business improvement support, standardization, and skill transfer projects, we will provide individual estimates based on your requests.
Delivery Time
Model number/Brand name
Exbridge
Applications/Examples of results
【Expected Use Cases】 - It takes a long time to create and compile inspection sheets. - Inspection procedures vary by person in charge. - Inspection operations are delayed in the absence of veterans. - The criteria for quality judgment are not documented. - It takes time to search for past inspection records. - I want to streamline the confirmation of defect trends and information sharing. - I want to promote the transfer of inspection know-how to younger employees. 【Targeted Operations】 Incoming inspections, in-process inspections, shipping inspections, quality control, standardization of work in manufacturing sites, etc. *The above are expected use cases and do not indicate the implementation results of individual companies.
Line up（5）
| Model number | overview |
|---|---|
| Organizing issues related to inspection operations | We will understand the current state of the inspection process and organize issues such as work burden and dependency on specific individuals. We will assist in clarifying the items that need improvement and their priorities. |
| Standardization of inspection procedures and criteria. | Visualize different inspection procedures and quality judgment criteria for each person in charge. We support the establishment of a business system that is easy to handle even in the absence of veterans. |
| Streamlining the creation and aggregation of inspection forms. | We will review the methods for creating, recording, and aggregating inspection forms and consider improvements aimed at reducing duplicate work and the burden of manual tasks. |
| Support for organizing and utilizing inspection data | We are considering a system to organize past inspection records and make it easier to find necessary information. This will support the confirmation of defect trends and the sharing of quality information. |
| Inheritance of inspection know-how from skilled practitioners. | Visualizing the key points of inspection and decision-making methods during abnormalities held by skilled workers. Supporting the transfer of skills to younger employees and stabilizing inspection quality. |
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Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.