Support for standardizing formulation processes and improving quality variation for chemical product manufacturing.
We will eliminate the dependence on specific individuals in the formulation process of chemical products and support the stabilization of quality and standardization of work.
In the manufacturing environment of chemical products, accurate weighing and adherence to mixing procedures in the formulation process are extremely important for maintaining product quality. In particular, relying on the experience and intuition of veteran employees for formulation tasks can lead to variations in quality by the responsible personnel and can hinder the efficiency of training new employees. This service supports the establishment of a stable quality management system by visualizing on-site work procedures and decision-making criteria, thereby eliminating reliance on specific individuals. 【Usage Scenarios】 - Suppressing quality variations caused by the personalization of formulation procedures - Visualizing the decision-making criteria held by veteran employees during formulation - Standardizing formulation procedures for training new employees and on-the-job training (OJT) - Revising work standard documents to reflect the actual conditions on-site 【Benefits of Implementation】 - Stabilization of quality through the standardization of the formulation process - Smooth transfer of technology through the sharing of tacit knowledge - Eliminating differences in procedures among workers and improving operational efficiency
basic information
【Features】 - Visualization and organization of on-site operations and formulation procedures - Documentation of tacit knowledge and decision-making criteria during formulation - Review and optimization of work standard documents and manuals - Support for standardization aimed at eliminating dependence on specific individuals - Support for embedding improvement activities 【Our Strengths】 Through the business ecosystem 'exbridge', we collaborate with optimal experts and solution partners to address challenges in manufacturing sites. We support rapid and efficient problem-solving tailored to your on-site conditions.
Price information
We will provide a customized estimate based on the support content, target processes, target departments, and implementation period. Please feel free to consult us about your current challenges and the business improvements you wish to make. We will provide information on specific support content and costs.
Delivery Time
Model number/Brand name
JEMCO COOPERATIONS | Support for Manufacturing Site Improvement
Applications/Examples of results
【Expected Utilization Scenarios】 ■ Review of Work Standards Organize work procedures and criteria for judgment in processes where there is a discrepancy between actual work and the content of the standard documents. ■ Quality Variation Countermeasures Visualize differences in work methods and judgments among responsible personnel and consider improvements aimed at stabilizing quality. ■ Skill Transfer from Veteran Employees Organize work know-how that relies on experience and intuition, and support the transfer of knowledge to younger employees. ■ Improvement of New Employee Training and OJT Organize variations in training content and work procedures to promote the standardization of education. ■ Elimination of Task Dependency Review tasks that can only be handled by specific personnel and support the creation of a system that can be shared within the organization. *The above are expected uses and do not indicate actual implementation results in specific companies.
Line up（4）
| Model number | overview |
|---|---|
| Support for Standardization of Operations | We support the standardization of operations in the manufacturing site by reviewing work standard documents and manuals, and visualizing work procedures and decision-making criteria. |
| Support for improving quality variation | We will organize the differences in work methods and judgment criteria for each person in charge and support improvements aimed at reducing quality variation and rework. |
| Support for Visualization of Skills and Techniques | We will organize the experience, intuition, and tacit knowledge of veteran employees to support the sharing of skills and the transfer of expertise to younger employees. |
| OJT (On-the-Job Training) and New Employee Training Support | We will review the personalization of educational content and teaching methods, and support the standardization of newcomer training and the development of a talent cultivation system. |
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Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.