Support for standardization of work and improvement of quality variation for plastic molding.
Support for optimizing molding conditions. We assist in eliminating the personalization of plastic molding sites and standardizing operations.
In the plastic molding industry, strict management of molding conditions and adherence to work procedures are required to maintain stable quality. In particular, variations in condition settings by operators and ambiguity in judgment criteria pose risks that directly affect product quality and yield. Therefore, a standardized process that can maintain consistent quality regardless of the operator is essential. Our support services visualize and standardize on-site work procedures and judgment criteria, assisting in the optimization of molding conditions and the maintenance of stable quality. 【Usage Scenarios】 - Resolving discrepancies between molding condition settings and actual work procedures - Standardizing molding decisions based on the tacit knowledge of veteran operators - Reducing variations in on-the-job training for new employees - Reviewing procedures to prevent defects in the molding process 【Effects of Implementation】 - Improved accuracy of molding conditions through standardization of work procedures - Stabilization of quality by eliminating dependence on specific individuals - Increased efficiency in training and heightened quality awareness - Revision of standard documents to reflect actual on-site conditions
basic information
【Features】 - Thorough visualization of on-site operations and work procedures - Verbalization and organization of tacit knowledge and judgment criteria - Improvement of work standard documents and manuals based on actual conditions - Establishment of a standardization process to eliminate dependency on specific individuals - Continuous support to embed improvement activities 【Our Strengths】 Through the business ecosystem 'exbridge', we collaborate with optimal experts to address challenges in manufacturing sites. We support rapid and efficient problem-solving tailored to your company's situation.
Price information
We will provide a customized estimate based on the support content, target processes, target departments, and implementation period. Please consult us about your current challenges and the business improvements you wish to make. We will provide information on specific support content and costs.
Delivery Time
Model number/Brand name
JEMCO COOPERATIONS | Support for Manufacturing Site Improvement
Applications/Examples of results
【Expected Utilization Scenarios】 ■ Review of Work Standards Organize work procedures and judgment criteria for processes where there is a discrepancy between actual work and the content of the standard documents. ■ Quality Variation Countermeasures Visualize differences in work methods and judgments among responsible personnel and consider improvements aimed at stabilizing quality. ■ Skill Transfer from Veteran Employees Organize work know-how that relies on experience and intuition, and support the transfer to younger employees. ■ Improvement of New Employee Training and OJT Organize variations in instructional content and work procedures to promote standardization of training. ■ Elimination of Task Dependency Review tasks that can only be handled by specific personnel and support the creation of a system that can be shared within the organization. *The above are expected uses and do not indicate actual implementation results in specific companies.
Line up（4）
| Model number | overview |
|---|---|
| Support for Work Standardization | We support the standardization of operations in the manufacturing site by reviewing work standard documents and manuals, and visualizing work procedures and decision-making criteria. |
| Support for improving quality variation | We will organize the differences in work methods and judgment criteria for each person in charge and support improvements aimed at reducing quality variation and rework. |
| Support for Visualization of Skills and Techniques | We organize the experience, intuition, and tacit knowledge of veteran employees to support the sharing of skills and the transfer of expertise to younger employees. |
| OJT (On-the-Job Training) and New Employee Training Support | We will review the personalization of educational content and teaching methods, and support the standardization of new employee training and the establishment of a talent development system. |
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Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.