Twin-screw extruder [TEX] series
A high-end twin-screw extruder equipped with infinite possibilities for various fields.
The twin-screw extruder used to enhance the added value of plastic raw materials is called a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet high-performance and high-quality demands. TEX is used not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds, but also for a wide range of applications such as reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increasing discharge capacity (Side Feed Deaerator), we guide our customers into new realms that were unattainable with conventional machines.
basic information
"High Durability" We offer a variety of corrosion-resistant and wear-resistant metal materials developed in-house. "Range from Small to Large" We have a proven track record of producing models with cylinder diameters ranging from 25mm to over 400mm to meet the diverse demands of our customers. "Ultra Long L/D" TEX's cylinders are block cylinders, allowing us to meet a wide range of specifications by increasing the number of blocks. "Advanced Mixing Performance" We provide NIC cylinders with advanced mixing performance to meet the demands for fine mixing. "Comprehensive Peripheral Equipment" We offer a wide range of options, including various types of gravimetric feeders, to meet our customers' diverse needs.
Price range
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Applications/Examples of results
TEX is used in a wide range of applications, not limited to conventional inorganic fillers, masterbatch compounds, polymer alloys, GF/CF compounds, but also in reactions, de-foaming, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding.
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Line up（19）
| Model number | overview |
|---|---|
| TEX25αIII | Cylinder diameter: 26.5 mm Maximum torque: 387 Nm |
| TEX34αIII | Cylinder diameter: 36.0 mm Maximum torque: 982 Nm |
| TEX44αIII | Cylinder diameter: 47.0 mm Maximum torque: 2,077 Nm |
| TEX54αIII | Cylinder diameter: 58.0 mm Maximum torque: 3,901 Nm |
| TEX65αIII | Cylinder diameter: 69.0 mm Maximum torque: 6,741 Nm |
| TEX77αIII | Cylinder diameter: 82.5 mm Maximum torque: 11,445 Nm |
| TEX90αIII | Cylinder diameter: 96.5 mm Maximum torque: 18,290 Nm |
| TEX105αIII | Cylinder diameter: 113.0 mm Maximum torque: 29,279 Nm |
| TEX120αIII | Cylinder diameter: 129.5 mm Maximum torque: 43,969 Nm |
| TEX140αII | Cylinder diameter: 152.0 mm Maximum torque: 51,544 Nm |
| TEX160αII | Cylinder diameter: 174.0 mm Maximum torque: 77,072 Nm |
| TEX180αII | Cylinder diameter: 196.0 mm Maximum torque: 110,507 Nm |
| TEX200αII | Cylinder diameter: 218.0 mm Maximum torque: 138,406 Nm |
| TEX230α | Cylinder diameter: 251.0 mm Maximum torque: 178,972 Nm |
| TEX250α | Cylinder diameter: 274.0 mm Maximum torque: 230,676 Nm |
| TEX280α | Cylinder diameter: 308.0 mm Maximum torque: 326,128 Nm |
| TEX305α | Cylinder diameter: 335.0 mm Maximum torque: 421,580 Nm |
| TEX350α | Cylinder diameter: 387.0 mm Maximum torque: 640,324 Nm |
| TEX400α | Cylinder diameter: 443.0 mm Maximum torque: 963,400 Nm |
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News about this product（5）
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Announcement of the Opening of the Recycling Technical Center
We have established a Recycling Technical Center (RTC) within our Hiroshima plant to contribute to the realization of carbon neutrality and the establishment of a circular society, focusing on the development of recycling processes and responding to test requests from our customers. For more details, please check the related links below. Additionally, if you have any inquiries regarding recycling processes using twin-screw extruders or other matters, please feel free to contact us through the inquiry form or the related links below (official website).
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We will provide the technology of the twin-screw extruder 'TEX' to the chemical recycling demonstration facility.
We are pleased to announce that our company will provide continuous decomposition technology used for chemical recycling to Sumitomo Chemical Co., Ltd. This technology continuously recovers MMA (methyl methacrylate) monomer from used acrylic resin (PMMA) using a twin-screw kneading extruder from the 'TEX Series'. The 'TEX Series' twin-screw kneading extruder is expected to be applied not only for thermal recycling and material recycling purposes but also for chemical recycling applications. To meet societal needs for recycling technology, we plan to establish a chemical recycling center within our Hiroshima manufacturing facility in 2022. Our group will continue to work on developing products that reduce environmental impact and aims to be a company that contributes to the realization and development of a sustainable society.
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Development of a new resin composite with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions -
Our company, in collaboration with Nippon Paper Industries Co., Ltd., has developed a resin composite material (Trefa Bio Composite) that contains a high proportion of wood-based biomass as a raw material. This new composite material can reduce plastic usage by more than 50% and also contributes to the reduction of greenhouse gas emissions. In composite materials made from wood-based biomass such as wood powder and pulp, conventional products have faced challenges in heat resistance and moldability. The newly developed Trefa Bio Composite utilizes Nippon Paper's established Trefaction technology for new biomass solid fuels, which imparts heat resistance, grindability, and hydrophobicity to the wood-based biomass. By using the kneading technology of the twin-screw extruder 'TEX' to incorporate this sustainable wood-based biomass material into the resin at a high ratio, we have created a new Trefa Bio Composite that excels in heat resistance and moldability compared to conventional products. This Trefa Bio Composite and cellulose bio composite will be exhibited at Nippon Paper's booth at "TOKYO PACK 2021." Moving forward, our company will continue to enhance the kneading technology of 'TEX' and advance the development of better products.
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[Request for Survey] Questions and Requests Regarding the Dual-Axis Extruder
We provide technical information and product announcements as a NEWS LETTER for users of twin-screw extruders. In order to deliver more enriching topics in the future, we invite you to share any issues, questions, or points of interest you may have regarding twin-screw extruders. Additionally, our company regularly holds technical training sessions for users of 'TEX'. We would like to use your feedback for future sessions, so please let us know your opinions and requests. You can access the survey screen via the following URL or related links: https://questant.jp/q/P5W4GCN4 The average time required is 3 minutes, and there are a total of 16 questions.
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[Exhibition Participation] IPF JAPAN 2020 (International Plastic Fair) Virtual Booth Participation
We will be exhibiting at IPF JAPAN 2020 (International Plastic Fair) with a virtual booth. Exhibited Products and Services: ■ Injection molding machines for plastics ■ Injection molding machines for magnesium ■ Twin-screw extruder (main unit) ■ Extrusion molding equipment for T-die film/sheet ■ Extrusion molding equipment for pellets ■ Extrusion molding equipment for biaxially stretched film ■ Extrusion molding equipment for compounding ■ Extrusion blow molding machines ■ Production management systems We look forward to your visit.
