[Case Study] Continuous Process of Solid-Liquid Separation Using Continuous Pressure Filtration Equipment
Safely continuous solid-liquid separation processes with high risk. Achieving "containment," "pressure filtration," and "continuous operation," which were difficult with conventional equipment!
【Scheduled for release in June 2026】 In introducing a new manufacturing process aimed at reducing product costs, our customer required a balance between the safety and processing capacity of the high-risk solid-liquid separation process. In this article, we discuss the considerations leading to the resolution of these challenges through the introduction of the continuous pressure filtration machine, the 'Back-Pressure Filter (BBF),' and the key factors that influenced the decision to implement it. In the latter part of the article, we also provide a message for companies facing similar issues. If you are considering improving the safety and continuity of the solid-liquid separation process, please visit our company website. https://www.kakoki.co.jp/products/case/2026/06/16-BBF.html → You can also access it through the link labeled 'Access the case study page here.' 【Main Topics (Excerpt)】 ◎ Background and Objectives of Implementation ◎ Customer Challenges ◎ Triggers for Starting Considerations and Key Factors for Implementation ◎ Utilization Methods and Effects After Implementation ◎ Messages for Companies Facing Similar Challenges, etc. If you would like to hear more details or learn about the equipment, please feel free to contact us.
basic information
The "Pressurized Blowback Filter" is a cylindrical multi-chamber continuous pressurized filtration machine that has multiple filtration chambers on a rotating drum. Under sealed pressurized conditions, it performs a series of filtration cycles in parallel, including filtration, dewatering, cake washing, cake peeling, and cake recovery. It has high airtightness, allowing it to operate in a safe and stable environment compared to conventional batch systems, making it easier to maintain quality. 《Recommended for the following people!》 ■ Those who want to reduce operating time ■ Those who want to compact the size of the machine and the maintenance effort ■ Those who want to automate operations that pose risks to operators ■ Those who want to filter while preventing the vaporization of low-boiling-point solvents The attached materials provide an easy-to-understand introduction to the machine's structure and examples of implementation, featuring photos and illustrations. Please download and check it out!
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Applications/Examples of results
●Various fine chemicals ●Pharmaceutical active ingredients and intermediates ●Battery materials ●Electronic materials ●Terephthalic acid ●Cosmetic ingredients ●Feed ingredients ●Edible oils ●Paint materials ●Health food ingredients, etc.
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Mitsubishi Kakoki Kaisha, Ltd.(MKK) designs and manufactures a wide range of high-performance industrial equipment ーcentrifuges, filters, dust collectors, stirrers, cleaning devices, disk separators, etc.), including GMP-compliant centrifuges, customized to meet the sppecific needs of our customers. ◆Solid-liquid separation solutions - Centrifugation / Centrifugal sedimentation - Pressure filtration / Vacuum filtration - Concentration / Cleaning / Solvent replacement - Stirring ◆ Do you have any of the following needs? - Improving productivity - Upgrading or replacing existing equipment - Finding the optimal model for a new product - Any questions about solid-liquid separation Please feel free to contact us.