[Case Study of Eco Knife] Insulation Material Manufacturer
Reduce cutting chips by over 99% with Eco Knife! Achieve cost reduction and environmental contribution.
We would like to introduce a case study of large-diameter carbide circular knives (Eco Knives) and slitting processing at an insulation material manufacturer. We received a request to solve the dust problem caused by cutting with a chip saw, and we considered redesigning the blade shape to a knife configuration for production. The carbide was brazed to the outer circumference of the circular knife, but initially, there were many instances of chips coming off. However, with the development of a special brazing technique, this issue was improved, and by measuring the brazing strength for each blade, we were able to stabilize the product. As a result, both the dust problem and yield improvement were resolved simultaneously. [Customer's Challenges] ■ We want to solve the dust problem caused by cutting with a chip saw. ■ We want to improve yield. *For more details, please refer to the related links or feel free to contact us.
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Kamiya Kiko Co., Ltd. is a manufacturer of industrial machine blades and special cutting tools, and for over 70 years since its founding, we have continued to update the fusion of cutting-edge equipment and skilled technicians' unique processing techniques. Our blade consultants begin by listening to each customer's diverse applications and requests, and we propose the optimal blades tailored to their usage environment. Furthermore, with a customer-first spirit, we always keep in mind "what should be done to make it possible" regarding feasibility, quality, and delivery time, and we accumulate achievements every day. Here, we have a manufacturing facility equipped with a flexible and unique production management system that allows for a production structure tailored to our customers' needs.