Case Studies of Problem Solving Presentation / Multi-Edge Diamond Face Mill
Significantly reduce processing time for aluminum parts with high-speed stable machining using a multi-blade design. No need for edge precision adjustment.
High-speed machining with a multi-edge design significantly reduces the time required for flat machining of aluminum parts. Thanks to a patented unique structure, it accommodates center-through cutting edge coolant, suppresses burr formation, and achieves high-quality machining even in intermittent processing. Currently, we are offering a "Case Study Collection" that lists various examples of solutions to challenges such as "poor surface roughness," "wanting to increase productivity," and "wanting to reduce defective products." 【Benefits of Introducing This Product】 ■ Improvement in surface roughness ■ Reduction in cycle time ■ Cost reduction due to longer tool life ■ Reduction in defective products… and more *For more details, please refer to the catalog and the case study collection. Feel free to contact us with any inquiries.
basic information
The multi-blade design, with diamond chips arranged in an ultra-narrow pitch, enables high-efficiency face milling of aluminum parts. 1. Soldered regrind type that does not require edge adjustment 2. High-quality cutting achieved through high-precision laser sharpening 3. Burr suppression due to multi-blade design and high-rake angle 4. High-speed stable processing achieved by adopting low cutting resistance blade type 5. Compatible with internal lubrication, improving chip discharge performance 6. High rigidity specification of the base material ensures high quality even in intermittent machining
Price range
Delivery Time
Model number/Brand name
SFP series
Applications/Examples of results
■Cutter Type Processing Example Processed Part: Mission Case Tool Specifications: Blade Diameter φ80, Number of Blades 20P Cutting Conditions: S=10,000rpm, fz=0.06mm/t (F=12m/min) 【Result】 Achieved processing speed 1.5 to 2 times faster than conventional methods. Processing time halved, and bottleneck processes eliminated. ■Shank Type Processing Example 1 Processed Part: Gear Case (Aluminum Alloy) Tool Specifications: Blade Diameter φ80, Number of Blades 20P Cutting Conditions: S=9,500rpm, F=7m/min ■Shank Type Processing Example 2 Processed Part: Timing Chain Cover (Aluminum Alloy) Tool Specifications: Outer Diameter φ50, Number of Blades 16P Cutting Conditions: S=10,000rpm, fz=0.06mm/t (F=9.6m/min), ap=1.0mm 【Result】 Achieved processing speed 1.5 to 2 times faster than conventional methods. Processing time halved, and bottleneck processes eliminated.
Detailed information
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Internal cooling fluid for the cutting edge The cutting edge coolant effectively acts on the machining point, allowing for the discharge of chips and suppressing machining defects caused by the adhesion or entrapment of generated chips.
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The multi-blade design enables high-speed processing, significantly reducing the time required for flat machining of aluminum parts. It contributes to increased efficiency, burr suppression, and improved flatness in a wide range of automotive parts processing.
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The constant length type is equipped with a constant length mechanism that features a two-part body structure. Once the tool length is input at the time of new use, it can be mounted on the machine and processing can begin without measuring the tool length again after regrinding.
