Shortening the molding cycle with a diffusion bonding cooling structure proposed by the mold manufacturer.
High-efficiency cooling solution that integrates mold design know-how and diffusion bonding technology.
In injection molding, cooling time significantly affects the molding cycle and product quality. At KATA SYSTEM Co., Ltd., we propose high-performance cooling structures aimed at improving cooling efficiency by integrating our long-standing expertise in mold design and manufacturing with diffusion bonding technology. By forming highly flexible three-dimensional cooling channels inside the mold through diffusion bonding, we can design cooling circuits that follow product shapes that were difficult to achieve with conventional processing methods. By efficiently cooling areas where heat tends to accumulate, such as thick sections and near gates, we achieve: - Reduction in cooling time - Shortening of the molding cycle - Improvement in sink marks and deformation - Reduction in temperature variations - Increased productivity Additionally, we can consistently handle everything from the examination of cooling structures to design and manufacturing as a mold manufacturer, not just in diffusion bonding processing. Based on our experience with injection molds for food containers, PET preforms, and medical parts, we propose optimal cooling solutions tailored to our customers' challenges. We have a track record of reducing cooling time and shortening molding cycles as examples of cooling improvements utilizing diffusion bonding.
basic information
Technology: Diffusion Bonding Application: Improvement of Cooling Efficiency in Injection Molding Molds Services Offered: Cooling Structure Design, Flow Path Design, Diffusion Bonding, Mold Manufacturing Cooling Flow Path: Three-Dimensional Cooling Flow Path Support Compatible Molds: Injection Molding Molds, Various Other Molds Features: - Cooling circuit design that follows product shape - Improved cooling in thick sections and gate areas - Shortened molding cycle - Reduced temperature variation - Measures against shrinkage and deformation Scope of Services: - Comprehensive support from design to manufacturing - Complete mold manufacturing - Production of components such as inserts
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High-efficiency cooling solution that integrates mold design know-how and diffusion bonding technology.
Applications/Examples of results
Applications: Inserts for various injection molding molds PET preform molds Food container molds Medical parts molds Examples: Inserts for various molds Also adopted in molds used in our own production, contributing to improved cooling efficiency and reduced molding cycle time.
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Since our establishment, we have been involved in plastic molding for over 50 years, and we can provide a comprehensive response from mold design in the product development stage to mold manufacturing, test molding, and after-sales maintenance. We manufacture various plastic injection molds, including container molds for food-related products, as well as functional mold components such as hot runners, and we have a wealth of experience in producing multi-cavity molds suitable for mass production. In recent years, we have been focusing on mold manufacturing for medical and optical applications, leveraging the knowledge and technology we have accumulated over the years. ★ If you have any inquiries regarding the following words, please feel free to contact us. - Molds for plastic injection molding - Molds for food containers (thin-walled molding, in-mold molding) - Molds for preforms - Multi-cavity molds - Prototype and mass production molds - Hot runner manufacturing - Ultra-precision molds - Microprocessing / precision processing - Mirror polishing processing - Energy-saving molds - Thin-walled and lightweight molded products