Production Management System: Reaction Vessel Control System

Automate a series of controls within the reaction vessel! Centralized management in the process control room allows for remote manual operation as needed.

There were many manually operated devices, which placed a burden on workers as they had to travel back and forth to the site. Additionally, there were frequent operational mistakes by inexperienced workers during manual operations, as well as variations in quality due to reliance on the workers' experience and judgment. The "Reaction Kettle Control System" automatically blends raw materials processed in the reaction kettle according to specified recipes and transfers them to the reaction kettle. It automates a series of controls from heating to drying within the reaction kettle, automatically transferring the reaction products to the product tank and switching to a different tank when the transfer destination is full. The entire process is managed under lot control, and after the final process is completed, a performance file is created. It is centrally managed in the process management room, and remote manual operation is also possible depending on the situation. [Purpose of Implementation] ■ Centralized Monitoring and Operation We want to reduce the burden of traveling to the site by remotely operating on-site equipment from the process management room. ■ Stabilization of Quality We want to automatically calculate blending amounts to prevent operational mistakes and stabilize product quality. ■ Automation of Records We want to eliminate the creation of records by workers and automatically collect accurate data to improve operations. *For more details, please refer to the PDF document or feel free to contact us.

basic information

【Introduction Effects】 ■ 90% of the work has been automated, significantly reducing the burden on workers. ■ By automatically calculating and processing the mixing amounts based on the specified brand and total weight, product quality has improved, and unnecessary production costs due to incorrect raw material input have been reduced. ■ Data is recorded as files at predetermined timings, such as the start and end times of each process, making it easier to create work records. *For more details, please refer to the PDF document or feel free to contact us.