[Technical Proposal Example] 30% Cost Reduction through Integrated Machining of Multiple Parts
By welding multiple parts together, the product was completed, but now it is being processed as a single unit using progressive stamping!
This is a technical proposal example for the production of color frames. In conventional methods, the processing of parts before welding and the welding work required significant man-hours and lead time, along with strict requirements for product dimensions and precision, which led to challenges such as prolonged lead times and high costs. We proposed a shift from a method that involved welding multiple parts to an integrated processing method using progressive stamping and cold forging. This achieved a 30% cost reduction and a 50% reduction in lead time. [Case Overview] ■ Challenge: Production through welding of multiple parts ■ Proposal: Integration of multiple parts through a shift to progressive stamping *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.