[Case Study] Repair of Crusher Parts | Reducing High Replacement Costs through Welding Build-Up
For sites troubled by wear and cracks in crusher parts! Restore to original shape through welding buildup without completely replacing with new parts, achieving significant cost savings.
We would like to introduce a case where damage and cracks occurred in the liner plate holding part, a major component of a long-used crusher, and a repair was carried out through welding. The customer faced the challenge of wanting to efficiently repair and regenerate the component due to the high costs associated with part replacement. After inspecting the damaged and cracked areas, we removed surface dirt and the degraded layer, and prepared the substrate. As a result, we were able to extend the machine's lifespan while keeping costs down through the repair and reformation of the component. 【Recommended for the following issues】 ◆ Parts are worn and crushing efficiency has decreased, causing problems ◆ Unable to budget for the replacement of expensive manufacturer original parts ◆ The entire machine is at risk of stopping due to cracks and damage <Reasons for being chosen> - Careful repair process that removes the degraded layer and prepares the substrate - Precise bead grinding after buildup to restore original dimensions - Avoiding new part replacement to reduce repair costs and extend lifespan *For more details, please download the PDF or feel free to contact us.
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Kuratech started its company with the feeling of "empathy," incorporating the opinions of all employees to create a better company together. In the beginning, we focused mainly on steel frame construction, but we have immersed ourselves in the plant industry driven by customer needs, diversity, and a spirit of challenge. Through various experiences beyond steel frame construction, we have acquired skills and achievements, contributing to our customers. Now, we have more partners with whom we can collaborate and support each other, aiming to further enhance customer satisfaction. All of us at Kuratech will continue to work diligently with the spirit of "sanpo yoshi" (good for the seller, good for the buyer, good for society) so that many people will say, "I'm glad I chose to work with you."