In-house integrated manufacturing process Kyoritsu Elex high-performance ceramics
For high-performance ceramic substrates, please consult our specialized manufacturer.
Our company has a consistent in-house manufacturing process that includes the formulation of ceramic raw materials, green sheet coating, high-temperature sintering, and the subsequent circuit formation, all managed under our own quality and delivery standards. We have a wealth of experience in providing various ceramic components, primarily for electronic device applications such as LED packages, and we are advancing new technology development to meet the diverse needs of our customers. Here are some of our "strength points" from a technical perspective: 1. Forming technology for ultra-thin ceramic sheets 2. Mold pressing technology with high dimensional accuracy 3. High-temperature stable sintering technology with precise temperature control 4. Fine circuit printing technology and uniform film formation technology within through-holes 5. Leveraging our extensive accumulated technology to meet customer requirements.
basic information
Our Ceramic Substrate Technology As a "ceramic substrate specialized manufacturer" with an in-house integrated processing process that includes material mixing, sheet coating, firing, and circuit printing, we utilize our internal technologies such as material formulation and manufacturing processes to provide "high-performance ceramic products" that meet our customers' needs. The "ceramic substrate technology" serves as the foundation for these products, and we will introduce manufacturing technologies for "ultra-thin ceramics," which are unparalleled in the industry, as well as "high reflectivity ceramics" and "porous ceramics," which fulfill many customer requests.
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Applications/Examples of results
■Characteristics and Applications of Alumina Ceramic Substrates Among the numerous ceramics, it has properties that can be applied to a wide range of uses. It can be manufactured at a lower cost compared to other ceramics. Due to its widespread use in the world, there is relatively abundant practical experience and knowledge in various fields. Our alumina ceramic substrates are utilized in many electronic devices and are widely used in electronic equipment, communication devices, automotive applications, and industrial equipment. ■Characteristics and Application Examples of Zirconia Ceramic Substrates 【Characteristics】 Excellent heat resistance Excellent corrosion resistance High fracture toughness High strength can be achieved Excellent surface smoothness Excellent wear resistance 【Application Examples】 Machine parts Ceramic cutting tools Connector components for optical communication Oxygen gas sensors Thin plates for various electronic components Electrolyte sheets for fuel cells
Detailed information
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**Raw Material Mixing** General-purpose ceramic products create a liquid slurry through a crushing and mixing process of the obtained raw materials. For custom products, we produce the desired slurry according to the specified formulation (recipe). **Green Sheet Coating** The slurry created in the mixing process is thinly coated onto PET film using a coating machine. After that, a sheet-like "green sheet" is created by pre-drying it with warm air.
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【Green Sheet Coating】 A slurry produced through the mixing process is thinly coated onto PET film using a coating machine. After that, a sheet-like "green sheet" is created by pre-drying it with warm air. 【Mold Press Processing】 The green sheet is precisely punched into the required size using a mold.
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【Mold Press Processing】 The green sheet is punched out to the required size using a precision mold. 【Continuous Firing Process】 The green sheets, which have been separated through mold press processing, are fired in a continuous firing furnace to become ceramic substrates. The green sheets contain organic materials such as binders, but these organic materials are removed during the debinding process prior to the final firing.
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【Circuit Printing Process】 The printed material is patterned onto the completed ceramic substrate using the screen printing method. The printing material is not limited to electrode paste for circuit wiring; multilayer printing combined with insulating layers is also possible.
