Cast Iron Processing | Resolving Stubborn Powder Chip Problems! From Cast Iron Processing and Prototyping to Mass Production
For those troubled by machine issues or wear caused by powder cutting! We handle cast iron processing in a thoroughly maintained environment.
"I want to request casting processing, but with our in-house line, powder chips get into the gaps of the machines, leading to frequent aging and breakdowns... Unlike SS400, the chips are finely dispersed, resulting in significant maintenance effort and rapid tool wear, which increases costs..." Are there such cries of distress on the shop floor? Kyowa Seiki's "Cast Iron Precision Cutting Processing Service" fundamentally solves these problems. Processing know-how specialized in FC and FCD materials: Processing of gray cast iron (FC) and ductile cast iron (FCD) accounts for 90% of our work, and we are well-versed in the specific behaviors of these materials. Overwhelming number of facilities and strict machine maintenance: We own 49 vertical and horizontal machining centers and 27 CNC lathes. Our thorough maintenance system focused on powder chip countermeasures maintains high precision and on-time delivery rates. Proposal for optimizing man-hours from the drawing stage: By suggesting ultra-fine cutting that utilizes the black skin, we prevent the inflation of man-hours due to total machining and the decline in durability. *For case studies and details, please download the catalog!
basic information
【Main Equipment】 ■ 1 unit of 5-axis machining center ■ 2 units of CAD/CAM ■ 1 unit of 3D printer ■ 1 unit of multi-tasking machine ■ 10 units of horizontal machining center ■ 39 units of vertical machining center ■ 27 units of CNC lathe ■ 11 units of drill press ■ 1 unit of broaching machine ■ 3 units of general-purpose lathe ■ 1 unit of CNC 3D measuring machine ■ 2 units of 3D measuring machine ■ 1 unit of digital microscope ■ 30 other units
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Applications/Examples of results
【Target Applications and Specifications】 - Applicable Industries: Agricultural machinery (tractors), construction machinery, industrial diesel engines, hydraulic and pneumatic equipment, architectural objects, lighting panels - Applicable Materials: Gray cast iron (FC200, FC250, etc.), ductile cast iron (FCD450, FCD600, etc.), aluminum, and other metals - Main Works: Gear cases, brake cams, bearing holders, differential cases (front and rear wheels), brake stoppers, crank bearings, etc.
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Kongō Seiki Co., Ltd. is engaged in the processing and manufacturing of diesel engine parts, tractor parts, and other components at the New Tone Industrial Park in Inashiki City, Ibaraki Prefecture. We can also produce items such as lighting panels and vases based on the CAD data you provide. Please feel free to contact us regarding technology, delivery times, quantities, or anything else.