Precision machining of gray cast iron and ductile cast iron for industrial machinery.
Leave the processing of agricultural machinery and engine parts, including FC and FCD components, to us.
In industrial machinery, components such as gearboxes require high precision and durability. Particularly for parts used under harsh conditions, the selection of materials, machining accuracy, and a stable supply system significantly influence the reliability of the products. Inadequate machining or material selection can lead to premature wear or damage, ultimately resulting in a decline in the overall performance of the machinery. Kyowa Seiki's "Mouse Cast Iron and Ductile Cast Iron Precision Machining Contract Service" addresses these challenges and provides parts processing tailored to customer needs. 【Application Scenarios】 - Gearbox components for agricultural machinery - Drive system components for construction machinery - Joint components for industrial robots 【Benefits of Implementation】 - Cost reduction through proposals that leverage the black skin for lower costs - Short delivery times and stable supply due to mass production capacity - Improved component lifespan through high-precision machining
basic information
**Features** - Cost reduction proposals from the design stage utilizing black skin: By considering the shape and designing the processing to leave 30-50% of the black skin (unprocessed surface), we avoid unnecessary total machining, achieving both component strength and reduced man-hours. - Mass production capacity with 49 machining centers and 27 NC lathes: With approximately 100 units of equipment, we can provide stable supply for medium to large lot mass production with short lead times and high precision. - Specialization in cutting processing of gray cast iron and ductile cast iron: We address challenges unique to processing FC and FCD components, such as chip clogging and tool wear. - Consistent support from prototyping to mass production: We assist in smooth transitions from the prototyping stage to stable supply on the mass production line. - Proposals for cost-effective processing methods other than total machining (full cutting) from round bars as per the drawings. **Our Strengths** Kyowa Seiki Co., Ltd. is based in Inashiki City, Ibaraki Prefecture, and specializes in the processing and manufacturing of diesel engine parts, tractor parts, pneumatic parts, hydraulic parts, and more. We can also produce items such as lighting panels and vases based on the CAD data you provide. We flexibly respond to customer requests regarding technology, delivery times, quantities, and more. Please feel free to contact us.
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Applications/Examples of results
【Supported Industries and Specifications】 - Supported Industries: Agricultural machinery (tractors), construction machinery, industrial diesel engines, hydraulic and pneumatic equipment, architectural objects, lighting panels - Supported Materials: Gray cast iron (FC200, FC250, etc.), ductile cast iron (FCD450, FCD600, etc.), aluminum, and other metals - Main Works: Gear cases, brake cams, bearing holders, differential cases (front and rear), brake stoppers, crank bearings, etc.
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Kongō Seiki Co., Ltd. is engaged in the processing and manufacturing of diesel engine parts, tractor parts, and other components at the New Tone Industrial Park in Inashiki City, Ibaraki Prefecture. We can also produce items such as lighting panels and vases based on the CAD data you provide. Please feel free to contact us regarding technology, delivery times, quantities, or anything else.