Microreactor ULREA Series
Energy-saving and low power! A continuous production system that enables reliable scale-up.
ULREA is named as an abbreviation for ULtimate micro REActor, and it is a wet-type, continuous reaction device. The micrometer-scale gap created between two disks is applied as a reaction vessel, reaction field, or crystallization field. The technology that manipulates and controls substances at the nanoscale, which is in the order of 10 to the power of minus 9, namely at the scale of atoms and molecules, is referred to as nanotechnology. By changing substances at the nano level, their physical properties change, revealing innovative characteristics that were previously unimagined. By using the forced thin-film microreactor ULREA developed by our company, it is possible to create innovative materials that leverage nanotechnology. Additionally, ULREA is a scalable continuous production system that is expected to be a sustainable manufacturing method, contributing to energy conservation and resource efficiency. 【Features】 1. Reliable scale-up is possible 2. Diffusion and high-speed mixing at the molecular level are possible 3. Instantaneous control of mixing conditions is possible 4. Ultra-fast multi-stage reactions are also possible 5. Energy-efficient and low power consumption 6. Capable of solvent removal and gas-liquid reactions 7. Precise reaction field
basic information
【Other Features】 8. Capable of handling hazardous reactions 9. Surface conditions of particles can also be controlled 【Product Lineup】 ■ULREA SS-11-75 ・Tabletop experimental machine with a reaction chamber disk diameter of Φ75 ■ULREA SS-11 ・Experimental machine/pilot machine/production machine with a reaction chamber disk diameter of Φ100 ■ULREA SS-11-300 ・Production machine with a reaction chamber disk diameter of Φ300 *For more details, please refer to the external link or feel free to contact us.
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For more details, please refer to the external link or feel free to contact us.
Detailed information
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"ULREA SS-11-75" ■ This is a tabletop experimental machine with a reaction chamber disk diameter of Φ75. It allows for experiments with small quantities. 【Specifications】 Reaction chamber disk diameter: Φ75mm Motor: 0.75kW, totally enclosed fan-cooled indoor type, inverter variable speed Rotation speed: 500–5000rpm Design pressure/temperature: FV–0.6MPaG/200℃ Disk material: SiC Materials: Contact parts - Hastelloy C276 equivalent, PTFE, Perfluoro Non-contact parts - SUS304, SS400, NBR, Viton, etc. Finish: Contact parts - Buff #400 + EP Non-contact parts - Buff #320 Shaft seal: Lip seal 【Dimensions, Weight, Power Supply】 Dimensions: 250W × 500D × 385H Weight: 21kg Power supply: AC100V, 15A, 50/60Hz 【Accessories】 Controller Special tools 【Options】 A liquid and B liquid delivery pumps A liquid and B liquid heat exchangers (tube exchange type M coil heat exchangers) A liquid and B liquid pressure delivery systems Contact part materials: SUS, Teflon coating, two types of titanium, etc. Shaft seal: Mechanical seal Pressure/temperature: High-pressure specification, high-temperature specification, low-temperature specification
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"ULREA SS-11" ■ This is an experimental/pilot/production machine with a reaction chamber disk diameter of Φ100. It is an integrated unit that includes A liquid/B liquid, a receiving tank, a liquid delivery unit, and a temperature control unit. 【Specifications】 Reaction chamber disk diameter: Φ100mm Motor: 0.75kW, totally enclosed self-cooling indoor type, inverter variable speed Rotation speed: 350–3600rpm Design pressure/temperature: FV–0.3MPaG/200℃ Disk material: SiC, carbon Materials: - Contact parts: Equivalent to Hastelloy C276, PTFE, Perfluoro - Non-contact parts: SUS304, SS400, NBR, Viton, etc. Finish: - Contact parts: Buff #400 + EP - Non-contact parts: Buff #320 Shaft seal: Lip seal 【Dimensions, Weight, Power Supply】 Dimensions: 1920W × 850D × 1600H Weight: 500kg Power supply: AC100V, 15A, 50/60Hz 【Accessories】 Special tools 【Options】 B liquid pressure delivery system Contact part materials: Hastelloy, Teflon coating, two types of titanium, etc. Shaft seal: Mechanical seal Pressure/temperature: High-pressure specification, high-temperature specification, low-temperature specification
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"ULREA SS-11-300" This is a production machine with a reaction chamber disk diameter of Φ300. It is a microflow reactor scaled approximately 10 times larger than the ULREA SS-11. 【Specifications】 Reaction chamber disk diameter: Φ300mm Motor: 1.5kW, pressure-resistant explosion-proof indoor type d2G4, inverter variable speed Rotational speed: 200–1800rpm Design pressure/temperature: FV–0.3MPaG/180℃ Disk material: SiC, carbon Materials: Contact parts: SUS316L, PTFE, Perfluoro Non-contact parts: SUS304, SS400, NBR, Viton, etc. Finish: Contact parts: Buff #400 + EP Non-contact parts: Buff #320 Shaft seal: Lip seal 【Dimensions, Weight, Power Supply】 Dimensions: 1730W × 1600D × 2600H Weight: 800kg Power supply: Three-phase 200V, 30A 【Accessories】 Special tools 【Options】 Contact part materials: Hastelloy, Teflon coating, two types of titanium, etc. Shaft seal: Mechanical seal Pressure/temperature: High-pressure specification, high-temperature specification, low-temperature specification
