Micro-shape processing by die-sinking electrical discharge machining for aerospace turbines.
For precision machining of turbine components. Achieving complex shapes with die-sinking electrical discharge machining.
In the aerospace industry, particularly in the turbine sector, high precision and reliability are required. The manufacturing of parts with complex three-dimensional shapes, such as turbine blades and nozzles, demands advanced technical skills. The processing of fine shapes, such as angled grooves and grooves extending to intermediate sections, which are difficult to achieve with wire-cut electrical discharge machining, significantly impacts turbine performance. Our partners utilize die-sinking electrical discharge machining technology to address these challenges. Through high-precision processing with dedicated electrodes, we contribute to improving turbine efficiency. 【Application Scenarios】 - Processing of angled grooves in turbine blades - Processing of fine shapes in nozzle components - Processing of other turbine parts with complex three-dimensional shapes 【Benefits of Implementation】 - Improved turbine performance through high-precision part manufacturing - Timely supply of parts - Increased design flexibility
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【Features】 - Capable of handling difficult shapes such as diagonal grooves and partially stopped grooves that are challenging for wire-cut electrical discharge machining - High-precision processing using dedicated electrodes - Shape accuracy verification using three-dimensional measuring machines - Short delivery times for parts supply - Flexible response through domestic and overseas processing networks 【Our Strengths】 - Specialization in die-sinking electrical discharge machining technology - Extensive track record in the aerospace field - A network capable of accommodating diverse processing needs - Established quality assurance system - Support for technical consultations
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The concerns faced in the daily procurement of custom-made processed products, such as "not arriving on time," "unstable quality," "unable to process according to the drawings," and "existing suppliers going out of business," among others. Bandaï's proud custom processing procurement network, the "Hometown Processing Network," consists of unique processing companies from various regions including Hyogo, Osaka, Shimane, Tottori, Hiroshima, Aichi, Kanagawa, and Ibaraki, and it leads to solutions for a wide range of issues related to custom-made processed products. Additionally, in recent years, we have also established a procurement network with reliable overseas processing companies, the "International Processing Network," to strengthen our ability to resolve cost-related concerns.