Reverse engineering of non-drawing parts for railways.
Contributing to the extension of the lifespan of aging railway vehicles! We regenerate parts without blueprints.
In the railway industry, procuring repair parts for aging vehicles has become a significant challenge in extending their lifespan. Particularly when drawings are lost or parts have been discontinued due to long-term use, obtaining these parts can become difficult, potentially hindering vehicle operations. Our reverse engineering technology addresses these challenges and supports the extension of vehicle lifespans. Even for parts without drawings, we can analyze them using 3D scanners and the latest measuring equipment to create CAD data, allowing us to reproduce the parts. 【Application Scenarios】 - Repair of aging railway vehicles - Alternatives for discontinued parts - Response when part drawings are lost 【Benefits of Implementation】 - Reduction of vehicle downtime - Decrease in parts procurement costs - Realization of stable parts supply
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【Features】 - Precise shape measurement using a 3D scanner - High-precision data acquisition with the latest measuring equipment - Reproduction of parts through CAD data creation - Manufacturing of parts using high-precision machining machines - Compatibility with a variety of metals, non-ferrous metals, and difficult-to-cut materials 【Our Strengths】 - Years of expertise in metal processing - State-of-the-art equipment (3D scanners, measuring instruments, high-precision machining centers) - Flexible response through a hometown processing network - Cost competitiveness through an international processing network - Technical capability to reproduce parts even without drawings
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The concerns faced in the daily procurement of custom-made processed products, such as "not arriving on time," "unstable quality," "unable to process according to the drawings," and "existing suppliers going out of business," among others. Bandaï's proud custom processing procurement network, the "Hometown Processing Network," consists of unique processing companies from various regions including Hyogo, Osaka, Shimane, Tottori, Hiroshima, Aichi, Kanagawa, and Ibaraki, and it leads to solutions for a wide range of issues related to custom-made processed products. Additionally, in recent years, we have also established a procurement network with reliable overseas processing companies, the "International Processing Network," to strengthen our ability to resolve cost-related concerns.