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Polygonal mirror finish wire cutting process for semiconductor masks

High-precision mirror finishing of complex shapes of semiconductor masks using wire cutting.

In the semiconductor industry, high precision and surface quality are required for mask fine processing. In particular, masks with complex shapes such as polygons may be difficult to handle with polishing processes. Inappropriate processing can lead to reduced yield and performance degradation of the products. Our wire-cut processing not only achieves mirror finishing on the outer surfaces of polygons but also on the inner surfaces, ensuring high precision in processing. With years of experience and know-how, we achieve beautiful processed surfaces without adding a polishing step, leading to process reduction and cost benefits. [Application Scenarios] - Manufacturing of semiconductor masks - Precision machining of complex-shaped components [Effects of Implementation] - Improved product quality through high-precision mirror finishing - Cost benefits from process reduction - Enhanced capability to handle complex shapes

Here is the blog introducing examples of polygonal mirror finishes!

basic information

【Features】 - Wire cutting processing not only on the outer surface of polygons but also on the inner surface - Mirror finish that reflects the surrounding scenery - No polishing process required - High-precision processing based on years of experience and know-how 【Our Strengths】 - Diverse processing capabilities through our procurement network for custom-made products, the "Hometown Processing Network" - Cost advantages pursued through our procurement network with overseas processing companies, the "International Processing Network"

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[Case Study] Ultra-hard Machining

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The Birth Story of the Hometown Processing Network

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The concerns faced in the daily procurement of custom-made processed products, such as "not arriving on time," "unstable quality," "unable to process according to the drawings," and "existing suppliers going out of business," among others. Bandaï's proud custom processing procurement network, the "Hometown Processing Network," consists of unique processing companies from various regions including Hyogo, Osaka, Shimane, Tottori, Hiroshima, Aichi, Kanagawa, and Ibaraki, and it leads to solutions for a wide range of issues related to custom-made processed products. Additionally, in recent years, we have also established a procurement network with reliable overseas processing companies, the "International Processing Network," to strengthen our ability to resolve cost-related concerns.