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[Video Material] Quality Control "According to the Procedure Manual"? Look for Hidden Changes!

Isn't it possible that defects occur even though the work is supposed to follow the procedure?

Isn't it possible that "there shouldn't be any defects, yet they actually occur"? Let me introduce a specific example. In factories, various products are produced, and the "work instruction sheet," which outlines the work processes in order, is used in situations such as: - As educational material when new personnel are brought in to perform tasks - To ensure that there are no omissions when an order comes in after a long time - To clarify changes and prevent incorrect operations It is also used when experienced workers confirm familiar work procedures, but I believe its significance is particularly high during the so-called 3Hs (first time, changes, long time). While the "work instruction sheet" may describe what to do when the work proceeds smoothly, there are likely few that include instructions on how to handle defects, such as "if a defect occurs at this stage, handle it this way." Even if such instructions exist, do they align with the actual processes? In this video, I would like to present cases where "defects occur even though we are following the work instruction sheet."

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Gas appliances, air conditioning equipment, medical devices, semiconductor-related items, etc.

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