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Equipment Diagnosis Service - Air Leak Diagnosis

Visualize the often-overlooked air leaks! A specialized diagnostic service that leads to reduced electricity costs and CO2 emissions. We also propose optimization of compressor operation and low-pressure solutions.

"Significant Reduction in Factory Power Consumption! Expert Air Leak Diagnosis Service" Compressors account for about 15% of power consumption in manufacturing plants, and it is said that approximately 20% of the compressed air generated is wasted due to "air leaks." Air leaks are often overlooked because they pose a low fire risk and are not visible, yet they are a major factor leading to compressor overload and unnecessary electricity costs. Miyawaki's "Air Leak Diagnosis Service" employs specialized staff who use ultrasonic leak detectors to accurately identify air leak locations and calculate and report the leakage volume. "Solving Your Problems with Our Diagnosis Service" - Identification and Visualization of Leak Locations: Pinpoint detection of invisible leaks using ultrasound. - Reduction in Electricity Costs (Low Pressure Proposal): By lowering the operating pressure by 0.1 MPa, approximately 7% reduction in power consumption is possible. We propose appropriate low-pressure solutions. - Optimization of Compressor Operation: By investigating the operating conditions and implementing control and efficiency measures, we achieve low-load operation. We effectively eliminate often-overlooked air leaks and strongly support energy conservation and cost reduction in factories.

Related Link - https://www.miyawaki-inc.com/diagnostic_services

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Applications/Examples of results

【Diagnostic Case】 Leakage Amount: 1,713,600 m³/year Leakage Points: 82 locations Loss Amount: 1,936 thousand yen/year *Calculation Conditions: Operating Time: 365 days × 24 hours, Air Unit Price: 1.13 yen/m³ (The air unit price is an estimate calculated from the leakage amount.)

Miyawaki's Air Leak Diagnosis

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Miyawaki is a specialized manufacturer of steam system products with over 90 years of history. Our product lineup includes steam traps, steam water heaters, and fluid control equipment, widely adopted in industries such as oil refining, chemical plants, and food processing. With decades of technical expertise and proven experience, we support the development of efficient and safe steam systems. From standard products to custom specifications, we offer flexible solutions tailored to existing installations. Delivering trusted quality and service to customers worldwide—feel free to contact us anytime.