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[Case Study] Liquid Food (PET Bottle) Individual Packaging Line
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We would like to introduce a case where we received an inquiry from a customer manufacturing liquid foods regarding the automation of their product packaging line. The company faced a challenge where using a robot that fits within the layout could not meet the required takt time of 60 boxes per minute. As a solution, we proposed and implemented an overhead circulating transport system that integrated conveying and product insertion into a single piece of equipment, successfully fitting it into an effective layout. [Case Overview] ■ Challenges - During insertion into boxes, collisions occurred with the conveyor at the bottom of the boxes, leading to workpiece damage. - Misalignment during box assembly caused assembly defects, and interference between the box sides and products during insertion caused the products to float. ■ Proposal and Implementation - Changed the material of the rollers to rubber rollers to absorb impact during insertion, preventing damage. - Installed correction guides on the conveying conveyor for the bottom flap assembly and the insertion points on the top surface to ensure proper positioning. *For more details, please refer to the related links or feel free to contact us.
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