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New magnet wire contributing to motor development, such as high fill factor and miniaturization.

Introduction of "Ultra Deformed Wire" - To be exhibited at the Osaka Kansai Expo.

General enamel wire (round cross-section) has a filling factor of about 40%, and flat wire has a filling factor of 50-60%. However, ultra-deformed wire has been developed to achieve over 80%. By gradually changing the thickness and width of the flat cross-section without altering the cross-sectional area, it is a special shaped wire that changes its cross-sectional shape along its length. When this wire is wound onto a stator core, a tapered stator coil is completed. When this stator coil is placed in a motor, it fills the gaps between the stator cores, making it possible to achieve a high filling factor. It is also possible to reduce the gaps between the stator coils and apply it to miniaturization, depending on the design. This is a new magnet wire that contributes to the development of high-performance motors with high output, high efficiency, compact size, and lightweight! ● For winding processing, initial samples are available. *Depends on coil specifications. ● For insulation coating, initial samples are available. *Depends on coating specifications. *For more details, please refer to the related links or feel free to contact us.

Here is the introduction of the new magnet wire.

basic information

【Manufacturing Range】  Material: Oxygen-free copper  Cross-sectional area: 5.0 to 20.0 mm²  Thickness: 0.8 to 2.0 mm  Width: 5.0 to 10.0 mm 【Dimensional Accuracy】  Dimensional tolerance: ±0.02 mm *Depending on specifications 【Packaging】  Cut materials  Bobbin-wound coils 【Insulation Coating】  Material: PI, PAI, etc.  Film thickness: 50 to 100 μm *For more details, please refer to the related links or feel free to contact us.

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For more details, please refer to the related links or feel free to contact us.

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