Coating site diagnosis service that achieves quality improvement and defect reduction at coating sites.
Through the diagnosis of painting sites, we will achieve quality improvement by identifying the causes of painting defects!
Is your company's painting site and painting line really okay? Our "Painting Site Diagnosis Service" is a service where skilled professionals thoroughly investigate the site to identify potential issues. If you are a manufacturing company facing concerns such as "unstable quality," "high defect rates," "wanting to reduce costs," or "wanting to implement environmental measures," we encourage you to try our diagnosis service. With the eyes of painting professionals, we analyze various aspects such as equipment aging, work environment issues, and paint management conditions. We provide not only improvement proposals but also specific countermeasures. Based on the diagnosis results, we offer optimal solutions tailored to your situation, including selecting the best paint, reviewing painting methods, and improving equipment. We contribute to quality enhancement, cost reduction, and environmental impact reduction. For more details, please visit our website.
basic information
Target Area: Koshinetsu, Kanto - Diagnosis Content: Identification of the causes of painting defects, quality improvement proposals, optimal paint selection, and suggestions for construction methods. - Troubles that can be addressed: Paint peeling, discoloration, rust, blistering, cracking, poor adhesion, etc. - Others: Responding to a wide range of needs, including environmentally friendly paints and special function paints.
Price information
- Cost: The on-site diagnosis itself is generally free - It is assumed that the purchase of recommended products for quality improvement will be made. - The following cases will incur charges: - Submission of a report after the on-site diagnosis (current situation analysis, improvement proposals, cost estimates for improvements) - Support for implementing improvements (on-site consulting) Charges may apply depending on the content of your request, so please contact us for more details.
Delivery Time
Applications/Examples of results
Improvement Case Study [1] Company A was troubled by "roughness" defects on the backside of plate-shaped workpieces. It was found that two factors combined to cause the "roughness": fast-drying thinner, which causes paint to dry in the air depending on temperature, and electrostatic painting, which makes it easier for paint mist that has hardened in the air to adhere. By blending an original thinner that slows down the drying process, we were able to eliminate the "roughness" defects. Improvement Case Study [2] Peeling of paint occurred on the bottom surface of plate-shaped workpieces. Upon investigating the painting process, it was discovered that the peeling was happening on the surface that was underneath when suspended by a jig. Cleaning solution containing oil residues collected on that surface due to gravity, leading to the formation of oil residue and causing the paint film to peel. We proposed a wiping cleaning agent to ensure thorough degreasing, and as a result, the paint film no longer peeled.