NEO Easy Coater Flat Test and Case Studies
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Achieving simultaneous painting of the "flat surface" and "side surface" of panel products! Painting tests/case studies that derived the optimal solution from 30 different painting conditions.
【Customer's Concerns】 - Considering the introduction of an automatic painting machine to establish a mass production system for products due to business expansion. - The product has a thickness of about 3mm and requires painting on both the flat surface and the sides. - The current automatic painting machine has variations in the thickness of the paint film on the sides. 【NCC's Proposal】 We propose the NCC original automatic painting machine NEO Easy Coater Flat, which offers high design flexibility, to achieve uniform painting on both the flat surface and the sides, enabling mass production. 【Test Results and Feedback】 - By repeatedly testing while changing the angle and distance of the spray gun and the amount of paint discharged, we ultimately achieved a stable paint film by spraying both the front and back surfaces. - Officially introduced due to the expected reduction in process time and mass production capabilities achieved by optimal conditions that allow simultaneous painting of the flat surface and sides. - The fact that it can be used universally for flat items also made it suitable for the products being handled.
basic information
【Product Details】 The NEO Easy Coater Flat is an original automatic painting machine from NCC, suitable for painting flat small items. Typically, it enables uniform painting on flat surfaces by moving the spray gun along the X-axis (left and right) and Y-axis (up and down). However, by adjusting the angle and distance of the spray gun, as well as the amount of paint discharged, it allows for painting on both flat surfaces and sides according to the product and desired finish. Additionally, various tests and evaluations can be conducted in our coating lab to determine the optimal painting conditions.
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Applications/Examples of results
- Flat coating - Spray coating - Adhesive application - Alleviation of labor shortage - Improvement of coating quality
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Since its establishment in 1958, the company has focused on industrial paints and fine chemical products. In 1964, it established Minami-Shin Custom Co., Ltd. (now CC-G Co., Ltd.) as a research factory, where it accumulated knowledge and built expertise in specialized areas by using its own products. This accumulated know-how has been recognized, leading to an expansion of the market throughout Nagano Prefecture, while simultaneously, customer requests have become increasingly diverse. The fine chemical sector, including industrial chemicals and chemical products, has evolved to include high-tech materials such as electronic materials, as well as efficient production and recycling systems to handle them. The establishment of a consistent supply system for hazardous and highly toxic materials, as well as the addition of functions for paint color matching, has also been driven by customer needs. Additionally, in response to requests from local customers, the company has ventured into construction fields utilizing chemical methods and chemical construction materials, demonstrating an advisory function from a comprehensive perspective that differs from traditional trading companies.