[Freely Case Study] Nagato Co., Ltd. / Resin Product Manufacturing Industry
Visualization of machine operation through tablet control. A case study that achieved faster delivery responses and reduced planning creation time by approximately 50%.
At Nagato Co., Ltd., which engages in made-to-order and small-batch, diverse production, changes to the production schedule were left to the discretion of individual staff members, requiring confirmation from each responsible person every time a request for shortening delivery times came in. Additionally, on days when staff members were absent, it was impossible to provide delivery responses, leading to issues with information sharing being overly dependent on individuals. By implementing the production scheduler "Freely," anyone can intuitively change schedules from a tablet, and real-time sharing of machine availability, raw material, and mold information has been achieved. By visualizing information across the entire site, this has led to quicker delivery responses and more flexible adjustments to planning changes. Furthermore, the time taken to create production plans has been reduced from 90 minutes to 45 minutes, achieving approximately a 50% reduction. This is a suitable case study for manufacturing industries aiming to improve the efficiency of production planning and delivery responsiveness in made-to-order and small-batch, diverse production. *For more details, please download the PDF or feel free to contact us.*
basic information
- Compatible devices: Supports tablets and touch panel operations. Anyone on-site can intuitively change schedules. - Schedule management: Displays production schedules for each machine in a list and visualizes availability, enabling quick adjustments to delivery dates. - Information management: Can display information on raw materials, molds, and supplied items, supporting planning that takes production conditions into account. - Operational form: Suitable for made-to-order and small-batch, diverse production, and is also appropriate for daily schedule updates. - Support: Continuous version upgrades address user requests for improvements. *For more details, please download the PDF or feel free to contact us.
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Freely
Applications/Examples of results
【Purpose】 - Production planning management for made-to-order production - Schedule creation for small-lot, diverse production - Visualization of equipment load and machine operating status - Acceleration of delivery response operations - Production planning considering raw materials and molds 【Implementation Effects】 - Approximately 50% reduction in production planning time (90 minutes → 45 minutes) - Faster delivery responses - Centralized management of raw material and mold information - Immediate schedule changes on-site using tablets *For more details, please download the PDF or feel free to contact us.
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Nihon Computer Development Co., Ltd. is a company primarily engaged in the IT transformation of businesses. We focus on supporting the IT implementation of small and medium-sized enterprises, with a key business objective of revitalizing local communities that are deteriorating due to declining birth rates, an aging population, and economic concentration in metropolitan areas. For system development, implementation, and maintenance using userware (proficiency technology), please consult with us.