[Production Example] Update of Appearance Inspection Machine (Automotive Parts / Inspection)
Reduction of misjudgment, improvement of production capacity, and realization of labor-saving.
<Background of Introduction> The customer was operating an appearance inspection machine from another company, but due to the inconsistent speed of product transport, frequent misjudgments (classifying good products as defective) became a significant issue. Therefore, they consulted us about the production of a device that could operate more stably as part of their equipment update. <Suggested Proposal> After examining the current device, we determined that there was a fundamental problem in the process of supplying products to the inspection section. Consequently, we proposed a new device concept focused on improving the transport method. Additionally, we noticed issues with maintainability, so we also proposed a design aimed at enhancing the efficiency of maintenance tasks. <Effects After Implementation> With the introduction of the new device, misjudgments have been eliminated, and stable appearance inspections have been achieved. Furthermore, this has led to a reduction in labor in the inspection process and cost savings, earning high praise from the customer.
basic information
Size: 3600mm (L) × 1200mm (D) × 1800mm (H) *Including signal tower Power supply: Three-phase 200V Air: 0.5MPa
Price range
Delivery Time
Applications/Examples of results
Appearance inspection of automotive parts
Detailed information
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Achieving excellent image quality with optimized bandwidth: Of course, the advanced image sensor provides outstanding 5MP resolution, while also maintaining efficient 2MP bitrate performance. This allows for very clear surveillance footage with low network load, ensuring optimal image quality without compromising bandwidth efficiency, enabling cost-effective operations.
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Security enhanced by tamper-proofing features: Built-in secure boot technology and cryptographically signed firmware provide comprehensive security protection against unauthorized access and cyber threats. A multi-layered security architecture designed for mission-critical applications ensures reliable monitoring operations.
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A rational installation that offers maximum flexibility: Even if adjustments to the monitoring range are necessary, there is no need for removal or reinstallation. The intuitive pan mechanism allows the SI to fine-tune the camera angle on-site, significantly reducing installation time and minimizing guesswork in the challenging railway environment.
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Designed for mobile transport monitoring: Equipped with enhanced vibration resistance and optimized mobile connectivity, it is specifically designed for vehicle environments. It provides consistent monitoring performance in freight trains, passenger vehicles, and specialized railway vehicles, ensuring reliable operation under harsh transport conditions.
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Our company, based in Tokorozawa City, Saitama Prefecture, provides customized manufacturing and inspection equipment tailored to our customers' needs. We have established a system that allows us to handle everything from proposal to design and production in a one-stop manner, carefully listening to your requests. Since our founding in 1973, we have expanded our business starting with the production of labor-saving devices and prototype development. Currently, we cater to a wide range of fields, including semiconductor manufacturing equipment, assembly, inspection, and transport equipment for automotive parts, electronic devices, and pharmaceuticals. We are committed to ensuring that we meet our customers' quality requirements, contribute to efficiency and productivity improvements, and maintain appropriate pricing and strict adherence to delivery deadlines. This commitment is one of the reasons why we have received long-term support from many customers. Please feel free to consult us even for projects that are considered difficult to handle by other companies.