Case Study on the Introduction of a Production Status Visualization System: Yamaha Motor Co., Ltd.
Towards manufacturing DX under the banner of 'Total Optimization of the Factory.' Thorough elimination of production losses through the introduction of a production status visualization system.
We would like to introduce a case where Yamaha Motor Co., Ltd. selected our company as a partner for manufacturing DX and implemented a production status visualization system. The company faced challenges such as "not knowing production capacity and production load," "having insufficient information for delivery date decisions when orders are received by sales," and "being unable to formulate strategies in line with the production doubling plan." After the system implementation, there were benefits such as moving away from managing production plans and work performance manually with Excel, reducing the burden on supervisors who had to visit the actual site to check the situation in their assigned areas, and being able to grasp the progress of production for each product, including understanding what is on schedule and what is delayed. [Challenges] ■ Not knowing production capacity and production load ■ Having insufficient information for delivery date decisions when orders are received by sales ■ Being unable to formulate strategies in line with the production doubling plan *For more details, please download the PDF or feel free to contact us.
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【Summary of Other Cases】 ■Solutions - Development of assembly plans over time through the introduction of a production scheduler - Collection of actual data for each process to understand the real production situation - Visualization of the differences between planned and actual values on a dashboard ■Effects - Transition from manually managing production plans and work performance in Excel - Ability to grasp the progress of production for each product, identifying delays and advancements - Reduction of the workload for supervisors who previously had to visit the actual site to check the situation *For more details, please download the PDF or feel free to contact us.
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