Assembly Defect Detection System
Achieved a 99% reduction in matching errors and a 50% reduction in work time! We will change the quality on-site.
We have a proven track record of automating the detection of assembly process verification errors and inspection mistakes using cameras and image processing software. "Work speed and quality vary by person." "There are many product numbers, making checks difficult." "I want to reduce costs, but there's no place to consult easily." — We respond to such concerns based on our experience. 【Case Study: Assembly Verification Error Detection System】 Customer's Challenge: When assembling products, there are tens of thousands of combination patterns, and complaints due to verification errors were occurring from manual checks. ■ Experiment Phase: Selection of engineering hardware such as cameras and lighting, verification of image processing for captured images. ■ Consideration Phase: Discussion of software and hardware specifications, various estimates. ■ Development Phase: Design and development of the system, re-evaluation of concerns. ■ Implementation Phase: On-site testing, operational support. 【Implementation Effects】 - 99% reduction in verification errors, zero complaints. - 50% reduction in traditional work time. - Reduction of workforce from 2 to 1. "Our strengths are the ability to consult towards realization even before specifications are finalized and our flexibility to respond to operations without specifications." Please share your current challenges with us.
basic information
【Technical Information】 ■ Image Processing: Matrox, HALCON, OpenCV ■ Languages: VisualStudio C/C++, C# ■ Databases: SQL Server, Oracle, Postgres ■ Supported OS: Windows 98 to 11, Windows Server 2000 to 2013 ■ External Device Control: CONTEC ■ PLC Communication: Mitsubishi Electric, Panasonic, Keyence, Omron ■ Labelers: SATO, brother 【Supported Phases】 Experimentation & Verification → Specification Review & Quotation → Design & Development → On-site Testing → Operational Support 【Features of the Automatic Inspection System】 ■ Prevention of Human Errors: Prevents inspection procedure errors, standard judgment mistakes, and process skipping ■ Centralized Management: Centralized management of testing procedures and judgment standards by product type and process ■ Equipment Calibration Management: Maintains equipment condition through calibration device inspections ■ Reduction of Equipment Costs: Integration of processes and sharing of measuring instruments through simultaneous inspections ■ Visual Inspection: Part number verification through character recognition, LED lighting inspections, etc. Based on over 40 years of control software development know-how, we build automatic inspection systems using external interfaces such as measuring instruments and cameras.
Price information
Negotiable (varies depending on scale and specifications)
Delivery Time
Applications/Examples of results
- Assembly mismatch detection system (99% reduction in mismatches, 50% reduction in work time) - Appearance inspection system (part number verification through character recognition, LED lighting inspection) - Automatic inspection system (utilizing external I/F of measuring instruments and cameras) - Unified management system for testing procedures and judgment standards by product type and process - Appearance inspection and product inspection system for communication equipment manufacturers *For more details, please download the PDF or feel free to contact us.
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Since our establishment in 1986, we have continuously supported the infrastructure and technology that underpin industries and society, ranging from disaster prevention and mobile devices to measurement and inspection systems, communication networks, and business applications for municipalities and railways. We have received high praise for our consistent system and technical expertise in the design, development, and evaluation of embedded software. Moving forward, we will continue to make proposals that fully capture our customers' needs with unwavering curiosity and a spirit of challenge.