Precision Shot Peening 'OX-FSP' Application Examples for Die Casting Molds
【Surface Treatment Technology】Significant reduction in the number of defects! Introducing examples of application to aluminum die-casting molds.
We applied the precision shot peening surface treatment technology "OX-FSP treatment" to aluminum die-cast molds for motorcycle step bars. Since we started the "OX-FSP treatment" at our company, we have significantly improved both the number and rate of defects. ■ Surface Treatment Process (1) "OX-FSP treatment": Nano-crystallization of the surface structure (2) Quenching and tempering (3) "OX-FSP treatment": Formation of dimples (improved release agent retention) ■ Start of Processing Started in March 2009 *Refer to the image ■ Types of Defects Molding defects due to voids, poor flow, air pockets, etc. *For more details, please download the PDF or feel free to contact us.
basic information
*For more details, please download the PDF or feel free to contact us. [Features of Oxy] - Capable of handling small lots (from 1 piece) to mass production - Permanent test machines for prototypes - Equipped with various inspection devices *We will visit anywhere in the country to provide an explanation.
Price information
We will submit the estimate as soon as possible.
Delivery Time
Applications/Examples of results
For more details, please download the PDF or feel free to contact us.
Detailed information
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Examples of Application to Die-Casting Molds (1) Two-Wheel Motorcycle Clutch Housing Mold Life: Improved to 120% Product Defect Rate: Average 7-8% → About 1% (2) Two-Wheel Motorcycle Camshaft Cover Mold Life: Improved to 200% Product Defect Rate: Average about 10% → About 1-3%
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Examples of Application to Gravity Molds (1) Company E - For Wheels Mold lifespan: Improved to 150% Product defect rate: Average 7-8% → Reduced to about 1-2% (2) For Company T - Hybrid Motor/Casing Mold lifespan: Improved to 150% Product defect rate: Average about 10% → Reduced to about 1-3% (3) For Two-Wheelers - Head Frame Mold lifespan: Improved to 120-140% Product defect rate: Average 20% → Reduced to 1-2%
