Shot Peening "OX-FSP": Four Effectivenesses for Injection Molding
Introducing surface modification technologies for injection molding, such as extending mold life and reducing defect rates. *Case study collection available as a gift.
We would like to introduce the effectiveness of our proprietary technology, precision shot peening "OX-FSP treatment," in injection molding. (1) Mold: Extended lifespan and improved moldability Improved release properties allow for ejection even with a draft angle of 0. Enhanced moldability leads to cost reduction effects. (2) Screw, cylinder, three-point set, and other molding machine components Improved resin flowability. Significantly improved gas venting → Reduced contamination occurrence and defect rates. (3) Guide, bush, sprue, and other mold components Improved sliding properties reduce noise and heat generation. Enhanced release properties significantly shorten cooling time → Consideration for the environment and cost reduction. (4) "Easily" clean resin adhered to molding machine parts Significantly reduces cleaning labor compared to traditional methods like using a rotary tool. [Effectiveness Results (Screw Three-Point Set)] ■ Defect Rate: 7% → 0.8% ■ Maintenance Time: 8 hours/cycle/month → 5 hours/cycle/month ■ Cost Effectiveness: 12,500 yen/month Detailed effectiveness and results are available in the materials. For more information, please download the PDF or feel free to contact us.
basic information
【Effectiveness Results】 - Mold inserts - Sprue and bush - Mold inserts, screw ejector pins, etc. For more details, please download the PDF or feel free to contact us. 【Features of Oxy】 □ Capable of handling small lots (from 1 piece) to mass production □ Permanent test machines for prototyping □ Equipped with various inspection devices *We can visit anywhere in the country to provide explanations.
Price information
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Applications/Examples of results
For more details, please download the PDF or feel free to contact us.
Detailed information
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Surface condition after processing Surface condition after fine particle precision shot peening "OX-FSP treatment" + oxo special polishing "OX-Polish"
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After cleaning Condition after cleaning with purge material
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Processing for the inner diameter Minimum diameter: Possible below Φ0.1 mm Length: 200 mm or more (depending on processing conditions)
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Processing of the inner diameter section Improving the flowability of the resin material by processing the inner diameter section.
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Processing of the inner diameter section Improvement of fluidity
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OXISO Co., Ltd. has been honing its surface modification technology for engine parts and molds in Iwata City, Shizuoka Prefecture, where manufacturing technology has been accumulated for many years. Utilizing our accumulated technology and know-how, we understand the challenges faced by customers struggling with issues such as insufficient strength of parts and worsening defect rates on mass production lines. Like a doctor providing precise diagnoses and careful treatment, we identify the problems our customers face, investigate the causes, and offer optimal processing solutions.