Shot Peening "OX-FSP": Four Effectivenesses for Injection Molding
Introducing surface modification technologies for injection molding, such as extending mold life and reducing defect rates. *Case study collection available as a gift.
We would like to introduce the effectiveness of our proprietary technology, precision shot peening "OX-FSP treatment," in injection molding. (1) Mold: Extended lifespan and improved moldability Improved release properties allow for ejection even with a draft angle of 0. Enhanced moldability leads to cost reduction effects. (2) Screw, cylinder, three-point set, and other molding machine components Improved resin flowability. Significantly improved gas venting → Reduced contamination occurrence and defect rates. (3) Guide, bush, sprue, and other mold components Improved sliding properties reduce noise and heat generation. Enhanced release properties significantly shorten cooling time → Consideration for the environment and cost reduction. (4) "Easily" clean resin adhered to molding machine parts Significantly reduces cleaning labor compared to traditional methods like using a rotary tool. [Effectiveness Results (Screw Three-Point Set)] ■ Defect Rate: 7% → 0.8% ■ Maintenance Time: 8 hours/cycle/month → 5 hours/cycle/month ■ Cost Effectiveness: 12,500 yen/month Detailed effectiveness and results are available in the materials. For more information, please download the PDF or feel free to contact us.
basic information
【Effectiveness Results】 - Mold inserts - Sprue and bush - Mold inserts, screw ejector pins, etc. For more details, please download the PDF or feel free to contact us. 【Features of Oxy】 □ Capable of handling small lots (from 1 piece) to mass production □ Permanent test machines for prototyping □ Equipped with various inspection devices *We can visit anywhere in the country to provide explanations.
Price information
We will submit the estimate as soon as possible.
Delivery Time
Applications/Examples of results
For more details, please download the PDF or feel free to contact us.
Detailed information
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Surface condition after processing Surface condition after fine particle precision shot peening "OX-FSP treatment" + oxo special polishing "OX-Polish"
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After cleaning Condition after cleaning with purge material
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Processing for the inner diameter Minimum diameter: Possible below Φ0.1 mm Length: 200 mm or more (depending on processing conditions)
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Processing of the inner diameter section Improving the flowability of the resin material by processing the inner diameter section.
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Processing of the inner diameter section Improvement of fluidity